The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line represents the pinnacle of modern extrusion engineering. Designed for high-efficiency manufacturing, this system integrates a high-speed extruder, precision dies, vacuum setting tables, and a full-automatic sealing machine under a centralized PLC computer control system. By utilizing a reinforced steel wire mesh skeleton embedded within a high-density polyethylene (HDPE) matrix, the line produces pipes that offer an unparalleled balance of structural strength and chemical resilience.
Engineered for stability and low energy consumption, this production line eliminates the need to reduce speed during steel wire replacement, significantly lowering rejection rates and maximizing throughput. Whether you are targeting high-pressure liquid transportation or specialized gas conveyance, this versatile system allows for precise adjustments in wire diameter, mesh spacing, and wall thickness to meet stringent industrial standards for pressure and corrosion resistance.
Detailed Parameters
| Pipe Diameter Range | 50mm - 1200mm (Model dependent) | Max Production Speed | 2.4 m/min (DCS-160/315) |
|---|---|---|---|
| PLC Control System | Full-Automatic Integration | Power Consumption | 110kW - 460kW |
| Installed Power | 385kW - 1400kW | Material Matrix | HDPE / Modified Adhesive Resin |
| Die/Screw Material | 40Cr Alloy Structural Steel | Vacuum Box Material | 304 Stainless Steel |
| Max Equipment Length | Up to 100 Meters | Max Equipment Height | Up to 4.7 Meters |
Key Advantages
Superior Strength
The high-strength steel wire mesh skeleton significantly enhances structural integrity compared to pure plastic pipes.
High-Speed Output
Continuous production without speed reduction during wire replacement minimizes downtime and waste.
Hybrid Performance
Combines the corrosion resistance of plastics with the mechanical strength of steel pipes.
Intelligent Control
Full PLC automation ensures stable high-speed production and humanized operational interfaces.
Precision Cooling
304 stainless steel vacuum boxes with constant temperature water control ensure optimal cooling effects.
Extreme Flexibility
Easily adjust pressure and temperature resistance by modifying mesh spacing and plastic thickness.
Product Gallery
Management Platforms
Material Logistics
Streamlined handling of HDPE resins and steel wire coils for uninterrupted feeding.
Parameter Tuning
Digital adjustment of screw speed and traction units via the central PLC interface.
Real-time Monitoring
Instant alerts for temperature fluctuations and pressure changes in the extruder.
Quality Assurance
Automatic sealing and cutting checks to ensure zero-leakage pipeline joints.
Energy Management
Optimized heating rings and condenser-equipped gearboxes for low power consumption.
Maintenance Hub
Simplified modular design for fast replacement of wear parts like dies and screws.
Investment Return Comparison
| Feature Metric | Standard Plastic Line | Composite Mesh Line |
|---|---|---|
| Production Speed | Moderate / Variable | High / Constant |
| Waste Rate | Higher (during changeover) | Ultra-Low (no speed drop) |
| Product Value | Standard Grade | Premium High-Pressure Grade |
| Energy Efficiency | Traditional Heating | Insulated Ceramic Heating |
| Market Reach | General Utility | Specialized Industrial High-Pressure |
Frequently Asked Questions
The steel wire mesh acts as a reinforcement skeleton, significantly increasing the pipe's pressure resistance and structural strength while maintaining the corrosion resistance of HDPE.
The PLC computer controls the entire line, enabling high automation, precise parameter synchronization, and the ability to maintain speed during steel wire replacement.
Yes, we offer multiple models (DCS-160 to DCS-1200) covering diameters from 50mm up to 1200mm to suit various industrial needs.
We use 40Cr alloy structural steel for dies and screws, and 304 stainless steel for vacuum boxes to ensure maximum wear resistance and long service life.
A high-performance HDPE modified adhesive resin is used as a bonding agent to create a close, seamless connection between the skeleton and the plastic layers.
These pipes are ideal for high-pressure transportation of liquids and gases in environments requiring corrosion resistance and high structural stability.
