High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line-Anhui Dongchai Machinery Technology Co., Ltd.|High-Speed Production&Steel Wire Mesh Reinforcement

Anhui Dongchai Machinery Technology Co., Ltd. (Chinese: 安徽东财机械科技有限公司) has developed an advanced composite pipe production line that combines cutting-edge engineering with industrial efficiency. This system is designed to produce high-performance polyethylene composite pipes reinforced with steel wire mesh, meeting the demands of modern infrastructure and industrial applications. Below, we explore the product’s features, advantages, technical specifications, and broader implications for the industry.

Image 1: High-speed steel wire mesh skeleton reinforced polyethylene composite pipe production line in action.

Product Overview

The composite pipe production line is a state-of-the-art manufacturing system that integrates multiple advanced components. It includes a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine. The entire line is controlled by a PLC (Programmable Logic Controller) computer system, ensuring high automation, safety, and efficiency.

Key features of the system include:

• High-speed and high-output production with minimal energy consumption.
• Low noise and long service life due to optimized mechanical design.
• Stable high-speed operation without requiring speed reduction during steel wire replacement, reducing rejection rates.

Image 2: Key components of the composite pipe production line, including the extruder and sealing machine.

Technical Highlights

The system’s design incorporates several critical innovations that enhance its performance and reliability:

Highlight 1: High-Quality Components

The main engine utilizes international first-line brand electrical appliances, ensuring durability and precision. The dies and screws are made from 40Cr alloy structural steel, which provides high strength and wear resistance. The ceramic heating ring is wrapped with an insulation layer for rapid heating, while the inner and outer walls feature incremental rings to improve structural stability.

The gear box is equipped with a condenser, ensuring stable and fast discharging speeds. This design minimizes thermal fluctuations, which is critical for maintaining product quality during high-speed production.

Highlight 2: Advanced Vacuum System

The vacuum box is constructed from 304 stainless steel, which is bent and welded in a single process. All internal components are laser-cut for precision, and the system uses an intensive frequency converter at the spray port to control water temperature. This results in low noise and efficient cooling, which is essential for maintaining consistent product dimensions.

The system also includes a disc-type 304 ball valve with electrically adjustable crossbars, allowing for fine-tuned control over the production process.

Highlight 3: Intelligent Sealing Machine

The full-intelligent automatic sealing machine eliminates the need for on-line guards, reducing labor requirements. It features automatic tube unloading and a superior sealing effect, ensuring that the final product meets stringent quality standards.

Image 3: The intelligent sealing machine ensures efficient and reliable pipe sealing.

Material and Structural Characteristics

The composite pipe is composed of high-strength steel wire and thermoplastic polyethylene. The steel wire is spirally wound to form a mesh skeleton, which acts as the primary reinforcement for the pipe. This structure significantly enhances the pipe’s mechanical strength while maintaining flexibility.

The system uses high-performance HDPE modified bonding resin to bond the steel wire skeleton with the inner and outer polyethylene layers. This creates a strong composite effect, ensuring the pipe can withstand high pressures and harsh environmental conditions.

Key material properties include:

• Corrosion resistance and no scaling, making it ideal for water and gas pipelines.
• Smooth inner surface for low flow resistance and heat preservation.
• Lightweight design, reducing installation costs and improving portability.

Performance Advantages

The steel wire mesh skeleton reinforced polyethylene composite pipe offers a unique combination of properties that address the limitations of traditional steel and plastic pipes:

• Strength and Durability: The steel wire mesh enhances the pipe’s tensile strength, making it suitable for high-pressure applications. Unlike pure plastic pipes, it maintains structural integrity even at elevated temperatures.
• Corrosion Resistance: The polyethylene layer protects the steel wire from oxidation, extending the pipe’s lifespan.
• Low Maintenance: The smooth inner surface reduces friction, minimizing energy loss and maintenance needs.
• Environmental Friendliness: The use of HDPE and steel wire ensures the pipe is recyclable and non-toxic, aligning with global sustainability goals.

According to NIST (National Institute of Standards and Technology), the integration of advanced materials in infrastructure is critical for improving long-term performance and reducing lifecycle costs. The composite pipe’s design aligns with these principles, offering a cost-effective and sustainable solution for modern engineering challenges.

Production Technology and Flexibility

The production line employs advanced manufacturing technology to ensure consistent quality and adaptability to diverse requirements. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, the system can produce pipes tailored to specific applications.

For example:

• High-pressure pipelines can be manufactured with thicker plastic layers and denser steel wire meshes.
• Corrosion-resistant pipes can use specialized HDPE grades with enhanced chemical resistance.

This flexibility makes the production line suitable for a wide range of industries, including water supply, oil and gas, construction, and agricultural irrigation.

Image 4: The production process of steel wire mesh reinforced polyethylene pipes.

Installation and Maintenance

The composite pipe is designed for easy installation and low maintenance. Its lightweight structure reduces the need for heavy machinery, while the electric welding joint ensures a leak-proof connection. This technology is widely used in municipal engineering, industrial projects, and underground utility systems.

Key benefits for installation include:

• Reduced construction costs due to simplified assembly.
• Quick deployment in high-pressure environments.
• Minimal downtime during maintenance.

Technical Specifications

The production line offers multiple models to suit different production scales. Below is a summary of key parameters:

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H, m)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x 5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Applications and Industry Impact

The composite pipe is widely used in various sectors, including:

• Municipal engineering (water supply, drainage, and gas pipelines).
• Industrial engineering (chemical and oil transportation).
• Construction engineering (underground cable protection and HVAC systems).
• Sanitary pipelines (sewage and wastewater treatment).

According to NIST, the adoption of composite materials in infrastructure is a key trend in modern engineering. These materials offer superior performance and cost efficiency, making them ideal for large-scale projects.

Company Background

Anhui Dongchai Machinery Technology Co., Ltd. is a leading manufacturer of industrial machinery, specializing in hdpe machine price and composite pipe production systems. With a focus on innovation and quality, the company has established itself as a trusted supplier to clients worldwide.

Key aspects of the company’s operations include:

• Advanced R&D capabilities to meet evolving industry needs.
• Comprehensive after-sales service to ensure customer satisfaction.
• Global partnerships to expand market reach.

Conclusion

The high-speed steel wire mesh skeleton reinforced polyethylene composite pipe production line represents a significant advancement in industrial manufacturing. Its combination of high efficiency, durability, and adaptability makes it a valuable asset for modern infrastructure projects. By leveraging cutting-edge technology and sustainable materials, Anhui Dongchai Machinery Technology Co., Ltd. continues to set new standards in the industry.

For more information about the composite pipe production line or to explore hdpe machine price options, visit the company’s official website.

References

National Institute of Standards and Technology (NIST). (n.d.). Driving Innovation. Retrieved from https://www.nist.gov