High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line-Anhui Dongchai Machinery Technology Co., Ltd.|High-speed production&Precision engineering

Product Introduction

The High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line represents the latest generation of humanized design in industrial manufacturing. This production line integrates advanced technology with user-friendly features, making it a reliable solution for producing high-performance composite pipes. Key components include a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine. The entire system is controlled by a PLC computer, ensuring high automation, safe operation, and efficient production processes.

Key Highlights

Highlight 1: Advanced Electrical and Mechanical Design

The main engine utilizes international first-line brand electrical appliances, ensuring durability and performance. The dies and screws are made from 40Cr alloy structural steel, providing exceptional strength and wear resistance. The ceramic heating ring is wrapped with an insulation layer for rapid heating, while the inner and outer walls feature incremental rings for enhanced structural stability. The gear box is equipped with a condenser, ensuring stable and fast discharging speeds.

Highlight 2: Precision Engineering in the Vacuum System

The vacuum box is constructed from 304 stainless steel, which is bent and welded in one piece to minimize structural weaknesses. All internal components are laser-cut for precision, and the spray port is controlled by an intensive frequency converter. The system maintains constant water temperature for optimal cooling, reducing noise and improving efficiency. The disc-type 304 ball valve allows for electrically adjustable crossbars, offering flexibility in operation.

Highlight 3: Intelligent Sealing Technology

The full-intelligent automatic sealing machine eliminates the need for on-line guards, streamlining the production process. It features automatic tube unloading and a highly effective sealing mechanism, reducing labor costs and ensuring consistent product quality.

Science Popularization

Polyethylene composite pipes with steel wire mesh skeletons are a revolutionary advancement in piping technology. These pipes use a mesh skeleton formed by high-strength steel wire spirally wound left and right as reinforcement, with high-density polyethylene (HDPE) as the matrix. A high-performance HDPE modified adhesive resin is used to closely bond the steel wire skeleton with the inner and outer HDPE layers, creating a composite structure with exceptional mechanical properties.

Material and Structural Characteristics

The steel wire mesh composite pipe combines high-strength steel wire with thermoplastic polyethylene. The steel wire wound mesh significantly enhances the pipe's strength, making it suitable for high-pressure applications. A high-performance HDPE modified bonding resin ensures a strong bond between the steel wire skeleton and the HDPE layers, resulting in excellent composite performance.

Performance Advantages

This composite pipe overcomes the limitations of traditional steel and plastic pipes while retaining their advantages. It offers corrosion resistance, no scaling, smoothness, low resistance, heat preservation, no wax deposition, and wear resistance. Its strength increases with rising temperature, and its degree of reduction is lower than that of any pure plastic pipe. Additionally, it is resistant to rapid cracking, especially in large-diameter pipelines.

Production Technology and Flexibility

The production line employs advanced technology to ensure stable and reliable product quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, the structure and performance of the product can be tailored to meet specific requirements for pressure resistance, temperature resistance, and corrosion resistance.

Installation and Maintenance

Steel wire mesh composite pipes are suitable for high-pressure transportation environments, such as conveying liquids and gases. Their lightweight design simplifies installation and reduces construction costs. Electric welding joints are used for pipeline connections, ensuring a mature and reliable technology that minimizes leakage risks.

Product Specifications

Model	DCS-160	DCS-315	DCS-630	DCS-800	DCS-1000	DCS-1200
Pipe Diameter (mm)	50-160	110-315	315-630	500-800	710-1000	800-1200
Production Speed (m/min)	2.4	2.4	1.2	1.0	0.6	0.6
Power Consumption (KW)	110	170	260	360	350	460
Installed Power (KW)	385	545	855	1150	1150	1400
Dimensions (L x W x H, m)	73 x 4.7 x 3	75 x 0.5 x 4	76 x 6 x 4	80 x 6 x 4	86 x 7 x 4	100 x 7 x 4.7

Company Background

The Anhui Dongchai Machinery Technology Co., Ltd. is a leading manufacturer specializing in advanced production equipment for the pipe industry. With a commitment to innovation and quality, the company provides solutions that meet the evolving needs of modern manufacturing. Their products are widely used in municipal engineering, industrial engineering, construction engineering, sanitary pipelines, and other fields. The production line's high automation, energy efficiency, and reliability make it a competitive choice in the market.

Conclusion

The High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line combines cutting-edge technology with practical design to deliver superior performance. Its advantages in material, structure, production flexibility, and ease of installation make it an ideal solution for a wide range of applications. For more information about the product, visit the product page or explore the company website.

References

According to the National Institute of Standards and Technology (NIST), standards and measurements play a critical role in ensuring the quality and reliability of industrial products. The production line's adherence to high technical standards aligns with NIST's principles of precision and innovation.