High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line-Anhui Dongchai Machinery Technology Co., Ltd.|PLC Control System&High Efficiency Production

Product Introduction

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line represents the latest generation of humanized design. It integrates a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and full-automatic sealing machine. This production line is controlled by a PLC computer, ensuring high automation, safe operation, and a humanized design. Its features include high-speed and high-output production, low energy consumption, ease of operation, low noise, and a long service life. The system maintains stable high-speed production without reducing speed during steel wire replacement, effectively minimizing the rejection rate.

Key Highlights

Highlight 1: Advanced Main Engine and Heating System

The main engine utilizes international first-line brand electrical appliances. The dies and screws are made of 40Cr alloy structural steel, and the ceramic heating ring is wrapped with an insulation layer for rapid heating. The inner and outer walls feature incremental rings, while the gear box is equipped with a condenser to ensure stable and fast discharging speed.

Highlight 2: Precision Vacuum Box and Cooling System

The vacuum box is constructed from 304 stainless steel, bent and welded as a single unit. All internal parts are laser-cut, controlled by an intensive frequency converter at the spray port. The system maintains constant temperature control of the water, resulting in low noise and effective cooling. The disc-type 304 ball valve allows electrically adjustable crossbars for enhanced flexibility.

Highlight 3: Full-Intelligent Automatic Sealing Machine

The full-intelligent automatic sealing machine eliminates the need for on-line guards, enabling automatic tube unloading and ensuring a reliable sealing effect.

Science Popularization: Understanding the Technology

The polyethylene composite pipe with steel wire mesh skeleton is a cutting-edge solution. It uses a mesh skeleton formed by high-strength steel wire spirally wound left and right as reinforcement, with high-density polyethylene (HDPE) as the matrix. High-performance HDPE modified adhesive resin closely connects the steel wire skeleton with the inner and outer HDPE layers, ensuring an excellent composite effect.

Material and Structural Characteristics

The steel wire mesh composite pipe combines high-strength steel wire with thermoplastic polyethylene. The steel wire wound mesh significantly enhances the pipe's strength. High-performance HDPE modified bonding resin ensures a strong connection between the steel wire skeleton and the HDPE layers, resulting in superior composite performance.

• High-strength steel wire reinforcement for enhanced durability.
• HDPE modified bonding resin for optimal adhesion.

Performance Advantages

This composite pipe overcomes the limitations of traditional steel and plastic pipes while retaining their benefits, such as corrosion resistance, no scaling, smoothness, low resistance, heat preservation, and wear resistance. Its strength increases with rising temperature, and it exhibits a lower degree of reduction compared to pure plastic pipes. Notably, it is resistant to rapid cracking, especially in large-diameter pipelines.

Production Technology and Flexibility

The production line employs advanced technology to ensure stable and reliable product quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, the structure and performance of the product can be tailored to meet diverse requirements for pressure resistance, temperature resistance, and corrosion resistance.

Installation and Maintenance

The steel wire mesh composite pipe is suitable for high-pressure transportation environments, including liquid and gas conveyance. Its lightweight design facilitates easy installation, reducing construction costs. Electric welding joints ensure a mature and reliable connection, minimizing leakage risks.

Product Specifications

Company Background: Anhui Dongchai Machinery Technology Co., Ltd.

Anhui Dongchai Machinery Technology Co., Ltd. is a leading manufacturer specializing in advanced production equipment for composite pipes. With a commitment to innovation and quality, the company provides solutions that meet the demands of modern industrial applications. Their products are widely used in municipal engineering, industrial projects, construction, and sanitary pipelines.

Learn more about Anhui Dongchai Machinery Technology Co., Ltd.

权威引用 (Authoritative Reference)

The development and application of advanced manufacturing technologies, such as the composite pipe production line, align with the standards and research initiatives promoted by the National Institute of Standards and Technology (NIST). According to NIST, "Standards and measurements are critical for driving innovation and ensuring the reliability of industrial technologies" (NIST).