High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line - Anhui Dongchai Machinery Technology Co., Ltd.|High Automation&Low Energy Consumption

Anhui Dongchai Machinery Technology Co., Ltd. has developed an advanced production line for manufacturing high-performance composite pipe production line. This cutting-edge equipment combines the strength of steel wire mesh with the durability of polyethylene, creating a versatile solution for modern industrial and infrastructure needs. Below is a comprehensive overview of the product's features, technology, and applications.

Product Introduction

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line is a state-of-the-art system designed for efficient and high-quality manufacturing. It integrates a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine. The entire line is controlled by a PLC computer, ensuring seamless automation, safety, and humanized design. Key benefits include high-speed production, low energy consumption, and minimal noise, making it ideal for large-scale operations.

This production line eliminates the need to reduce speed during steel wire replacement, significantly lowering the rejection rate. The composite pipe production line is engineered to deliver stable performance, even under demanding conditions, ensuring consistent output quality.

Key Highlights

Highlight 1: Advanced Main Engine and Heating System

The main engine utilizes international first-line brand electrical appliances, ensuring reliability and efficiency. The dies and screws are made from 40Cr alloy structural steel, providing exceptional durability. The ceramic heating ring is wrapped with an insulation layer for rapid heating, while the inner and outer walls feature incremental rings for enhanced thermal efficiency. The gear box is equipped with a condenser, ensuring stable and fast discharging speeds.

Highlight 2: Precision Vacuum and Cooling System

The vacuum box is constructed from 304 stainless steel, bent and welded as a single unit. All internal components are laser-cut for precision, and the spray port is controlled by an intensive frequency converter. The system maintains constant temperature control for water cooling, ensuring low noise and optimal performance. The disc-type 304 ball valve allows for electrically adjustable crossbars, offering flexibility in operation.

Highlight 3: Full-Intelligent Automatic Sealing Machine

The full-intelligent automatic sealing machine eliminates the need for on-line guards, enabling automatic tube unloading and superior sealing. This feature reduces labor costs and improves production efficiency, making it a standout component of the system.

Material and Structural Characteristics

The steel wire mesh composite pipe combines high-strength steel wire with thermoplastic polyethylene. The steel wire, spirally wound to form a mesh skeleton, significantly enhances the pipe's structural integrity. A high-performance HDPE modified bonding resin ensures a strong bond between the steel wire and the polyethylene layers, creating a composite material with excellent mechanical properties.

• High-performance HDPE modified bonding resin: Ensures a strong bond between the steel wire and polyethylene layers.
• Corrosion resistance: The polyethylene matrix prevents rust and degradation.
• Lightweight: Easier to handle and install compared to traditional metal pipes.

Performance Advantages

The steel wire mesh composite pipe overcomes the limitations of both steel and plastic pipes while retaining their benefits. Key advantages include:

• Corrosion resistance: Ideal for harsh environments.
• Smooth inner surface: Reduces friction and resistance.
• Heat retention: Minimizes energy loss in hot fluid applications.
• Wear resistance: Long service life in abrasive conditions.
• Lightweight: Simplifies transportation and installation.

One of the most notable features is the strength increase with rising temperature, which is significantly lower than that of pure plastic pipes. This makes the composite pipe suitable for high-temperature applications. Additionally, the design prevents rapid cracking, even in large-diameter pipelines, ensuring safety and reliability.

Production Technology and Flexibility

The production line employs advanced manufacturing technology to ensure consistent product quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, the system can produce pipes tailored to specific requirements. This flexibility allows the production of pipes with varying pressure resistance, temperature resistance, and corrosion resistance.

The composite pipe production line is designed to adapt to diverse industrial needs, making it a versatile solution for manufacturers.

Installation and Maintenance

The steel wire mesh composite pipe is suitable for high-pressure environments, such as transporting liquids and gases. Its lightweight design simplifies installation, reducing construction costs. The electric welding joint technology ensures a mature and reliable connection, minimizing the risk of leaks.

The system's easy maintenance and durable construction further enhance its appeal. With minimal downtime and low maintenance requirements, the production line offers a cost-effective solution for manufacturers.

Product Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x 5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Applications and Industry Use

The steel wire mesh composite pipe is widely used in various fields, including:

• Drainage and sewage systems
• Water supply and heating systems
• Industrial piping for chemicals and gases
• Underground cable protection
• Construction and infrastructure projects

Its versatility and durability make it a preferred choice for municipal engineering, industrial engineering, and sanitary pipeline systems. The composite pipe production line ensures that manufacturers can meet the growing demand for high-quality, reliable piping solutions.

About Anhui Dongchai Machinery Technology Co., Ltd.

Anhui Dongchai Machinery Technology Co., Ltd. is a leading manufacturer of hdpe machine price and industrial equipment. With a focus on innovation and quality, the company has established itself as a trusted provider in the field of polyethylene composite pipe production. Their commitment to advanced technology and customer satisfaction ensures that their products meet the highest industry standards.

For more information about their products and services, visit the company website.

References

NIST (National Institute of Standards and Technology) plays a crucial role in advancing technology through precise measurements and research. For more information on standards and innovations, visit the official NIST website.

NIST. (2025). Official Website. Retrieved from https://www.nist.gov/