High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line - Anhui Dongchai Machinery Technology Co., Ltd.|High Automation&Energy Efficiency

Produced by Anhui Dongchai Machinery Technology Co., Ltd., the High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line represents a cutting-edge solution for manufacturing advanced composite pipes. This production line combines precision engineering, automation, and innovative materials to deliver durable, high-performance pipes suitable for a wide range of industrial and municipal applications.

Product Introduction

The equipment is the latest generation of humanized design, consisting of a high-speed extruder, a precision die, a vacuum setting table, a traction unit, a cutting machine, and a full-automatic sealing machine (tipping frame). The entire line is controlled by a PLC computer, offering high automation, safe operation, humanized design, high speed, and high output. Key features include low energy consumption, ease of operation, low noise, long service life, and stable high-speed production. The system ensures minimal downtime during steel wire replacement, effectively reducing the rejection rate.

Key Highlights

Highlight 1: Advanced Electrical and Mechanical Components

The main engine utilizes international first-line brand electrical appliances. The dies and screws are made of 40Cr alloy structural steel, while ceramic heating rings are wrapped with an insulation layer for rapid heating. The inner and outer walls are equipped with incremental rings. The gear box features a condenser, ensuring stable and fast discharging speed.

Highlight 2: Precision Vacuum System

The vacuum box is constructed from 304 stainless steel, bent and welded in one piece. All internal components are laser-cut, with the spray port controlled by an intensive frequency converter. Constant temperature control of the water temperature ensures low noise and effective cooling. The disc-type 304 ball valve allows for electrically adjustable crossbars.

Highlight 3: Intelligent Sealing Machine

The full-intelligent automatic sealing machine eliminates the need for on-line guards, enabling automatic tube unloading and delivering a superior sealing effect.

Science Popularization: Understanding the Technology

Polyethylene composite pipes with steel wire mesh skeletons are a new type of piping system. They use a mesh skeleton formed by high-strength steel wire spirally winding left and right as reinforcement, with high-density polyethylene (HDPE) as the matrix. High-performance HDPE modified adhesive resin closely connects the steel wire skeleton with the inner and outer HDPE layers.

Material and Structural Characteristics

The steel wire mesh composite pipe is composed of high-strength steel wire and thermoplastic polyethylene. The steel wire wound mesh significantly enhances the pipe's strength. High-performance HDPE modified bonding resin ensures a strong composite effect between the steel wire skeleton and the HDPE layers.

• High-performance HDPE modified bonding resin ensures excellent composite effect.

Performance Advantages

This technology overcomes the shortcomings of steel pipes and plastic pipes while maintaining their advantages, such as corrosion resistance, no scaling, smoothness, low resistance, heat preservation, no wax deposition, and wear resistance. The pipe's strength increases with rising temperature, with a lower degree of reduction compared to pure plastic pipes. Rapid cracking is prevented, especially in large-diameter pipelines.

Production Technology and Flexibility

The production line employs advanced technology to ensure stable and reliable product quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, the structure and performance of the product can be tailored to meet varying requirements for pressure resistance, temperature resistance, and corrosion resistance.

Installation and Maintenance

The steel wire mesh composite pipe is suitable for high-pressure transportation environments, such as conveying liquids and gases. Its lightweight design simplifies installation, reducing construction costs. Electric welding joints ensure mature and reliable pipeline connections, minimizing leakage risks.

Product Specifications

Model	Pipe Diameter	Production Speed	Power Consumption (KW)	Installed Power (KW)	Dimensions (L x W x H)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x .5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Applications

The products of this production line are used in drainage, ventilation, lighting, petroleum, sanitation, pipe trenches, underground cable protection, centralized water supply, and central heating. They are widely applied in municipal engineering, industrial engineering, construction engineering, and sanitary pipeline systems.

Company Background

Anhui Dongchai Machinery Technology Co., Ltd. is a leading manufacturer of advanced machinery and production equipment. The company specializes in developing innovative solutions for the plastics and construction industries, focusing on high-quality, durable, and efficient production systems.

Why Choose This Production Line?

• High Automation: PLC computer control ensures seamless operation and minimal manual intervention.
• Energy Efficiency: Low power consumption and stable production make it cost-effective.
• Flexibility: Adjustable parameters allow customization for diverse application needs.
• Durability: High-strength materials and precision engineering ensure long-term reliability.

Conclusion

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line is a versatile and efficient solution for modern industrial and municipal applications. With its advanced technology, robust design, and adaptability, it meets the growing demand for high-performance piping systems. For more information, visit the product page.

References

Source: National Institute of Standards and Technology (NIST). NIST plays a crucial role in advancing technology through precise measurements and research, ensuring standards that support innovation and quality in manufacturing.