High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line - Anhui Dongchai Machinery Technology Co., Ltd.

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line represents a cutting-edge solution in the manufacturing of advanced composite pipes. This production line integrates modern automation, precision engineering, and high-performance materials to deliver durable, efficient, and versatile pipe systems. Below is a comprehensive overview of its features, benefits, and applications.

Product Introduction

The equipment is the latest generation of humanized design, consisting of a high-speed extruder, a precision die, a vacuum setting table, a traction unit, a cutting machine, and a full-automatic sealing machine (tipping frame). The entire line is controlled by a PLC computer, offering high automation, safe operation, humanized design, high speed, and high output, with low energy consumption, easy operation, low noise, and a long service life. It ensures stable high-speed production without reducing the speed during steel wire replacement, effectively minimizing the rejection rate.

Product Highlights

Highlight 1: Advanced Main Engine and Heating System

The main engine utilizes international first-line brand electrical appliances, with 40Cr alloy structural steel for dies and screws. The ceramic heating ring is wrapped with an insulation layer for fast heating, and the inner and outer walls are equipped with incremental rings. The gear box is equipped with a condenser, ensuring a stable and fast discharging speed.

Highlight 2: Precision Vacuum System and Cooling Technology

The vacuum box is made of 304 stainless steel, bent and welded in one piece. All internal parts are laser-cut, controlled by an intensive frequency converter at the spray port, with constant temperature control of water temperature, low noise, and a good cooling effect. The disc-type 304 ball valve and electrically adjustable crossbars enhance operational efficiency.

Highlight 3: Full-Intelligent Automatic Sealing Machine

The full-intelligent automatic sealing machine eliminates the need for on-line guards, enabling automatic tube unloading and ensuring a high-quality sealing effect. This feature reduces labor costs and improves production consistency.

Material and Structural Characteristics

The steel wire mesh composite pipe is composed of high-strength steel wire and thermoplastic polyethylene. As the skeleton reinforcement of polyethylene plastic pipe, the steel wire wound mesh significantly improves the strength of the pipe. High-performance HDPE modified bonding resin is used to closely connect the steel wire skeleton with the inner and outer high-density polyethylene, ensuring an excellent composite effect.

Key Material Properties:

• High-strength steel wire for structural reinforcement
• High-density polyethylene (HDPE) matrix for corrosion resistance
• Modified adhesive resin for optimal bonding

Performance Advantages

The steel wire mesh composite pipe overcomes the shortcomings of steel pipes and plastic pipes while retaining their advantages. It offers corrosion resistance, no scaling, smoothness, low resistance, heat preservation, no wax deposition, wear resistance, and a lightweight design. Its strength increases with rising temperature, with a lower degree of reduction compared to any pure plastic pipe. Rapid cracking is prevented, especially for large-diameter pipelines.

Key Performance Benefits:

• Enhanced mechanical strength and durability
• Corrosion and wear resistance
• Excellent thermal insulation and chemical stability
• Low maintenance and long service life

Production Technology and Flexibility

The production line adopts advanced production technology to ensure stable and reliable product quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, the structure and performance of the product can be tailored to meet diverse requirements for pressure resistance, temperature resistance, and corrosion resistance.

Installation and Maintenance

The steel wire mesh composite pipe is suitable for high-pressure transportation environments, such as conveying liquids and gases. Its lightweight design facilitates convenient installation, reducing construction costs. Electric welding joints are used for pipeline connections, with mature and reliable technology that minimizes leakage risks.

Technical Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H, m)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x 4.5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Company Background

Anhui Dongchai Machinery Technology Co., Ltd. is a leading manufacturer specializing in advanced machinery and equipment for the plastics and composite materials industry. With a commitment to innovation and quality, the company provides reliable solutions for industrial and infrastructure applications. Their expertise in developing high-speed production lines ensures that customers receive products that meet stringent performance and durability standards.

For more information about the company, visit their official website here.

Applications

The steel wire mesh composite pipes are widely used in various industries, including:

• Drainage and sewage systems
• Water supply and heating networks
• Industrial piping for liquids and gases
• Underground cable protection
• Construction and infrastructure projects

Conclusion

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line combines advanced technology, robust design, and versatile applications to meet the demands of modern industrial and infrastructure projects. Its integration of high-speed automation, precise engineering, and durable materials ensures efficient production and long-term performance. For detailed specifications and to explore the full range of products, visit the product page or the company website.

References

For authoritative insights into standards and technological advancements, refer to the National Institute of Standards and Technology (NIST), which plays a critical role in developing measurement standards and fostering innovation across industries.