High Speed Steel Wire Mesh Polyethylene Composite Pipe Production Line|Advanced Automation&Precision Engineering

Introduction

The High Speed Steel Wire Mesh Polyethylene Composite Pipe Production Line represents a significant advancement in pipe manufacturing technology. This state-of-the-art equipment integrates modern automation, precision engineering, and durable materials to produce high-strength composite pipes suitable for a wide range of industrial and infrastructure applications.

Product Highlights

1. Advanced Automation and Design

The production line features a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and full-automatic sealing machine. All components are controlled by a PLC computer system, ensuring high automation, safe operation, and humanized design. This integration results in high-speed production with low energy consumption and minimal noise.

2. High-Quality Components

The main engine utilizes international first-line brand electrical appliances, with 40Cr alloy structural steel for dies and screws. The ceramic heating ring is wrapped with an insulation layer for rapid heating, and the inner and outer walls are equipped with incremental rings. The gear box features a condenser, ensuring stable and fast discharging speed.

3. Precision Engineering

The vacuum box is constructed from 304 stainless steel, bent and welded in one piece. All internal parts are laser-cut, and the spray port is controlled by an intensive frequency converter. The system maintains constant temperature control of water, resulting in low noise and excellent cooling effects. The disc-type 304 ball valve allows for electrically adjustable upper, lower, left, and right crossbars.

4. Intelligent Sealing System

The full-intelligent automatic sealing machine eliminates the need for on-line guards, offering automatic tube unloading and a reliable sealing effect. This innovation reduces labor requirements and enhances production efficiency.

Material and Structural Characteristics

The steel wire mesh composite pipe is composed of high-strength steel wire and thermoplastic polyethylene. The steel wire, wound in a spiral pattern, acts as a skeleton reinforcement, significantly enhancing the pipe's strength. High-performance HDPE modified bonding resin ensures a close connection between the steel wire skeleton and the inner/outer HDPE layers, providing an excellent composite effect.

Performance Advantages

This composite pipe overcomes the limitations of traditional steel and plastic pipes while retaining their advantages. Key benefits include:

• Corrosion Resistance: No scaling or rusting, ensuring long-term durability.
• Smooth Surface: Low resistance and excellent flow characteristics.
• Heat Preservation: Maintains temperature stability, reducing energy loss.
• Wear Resistance: Suitable for harsh environments with abrasive materials.
• Lightweight: Easier to handle and install, reducing construction costs.

The pipe's strength increases with rising temperature, and its degree of reduction is lower compared to pure plastic pipes. It is also resistant to rapid cracking, particularly for large-diameter pipelines.

Production Technology and Flexibility

The production line employs advanced technology to ensure stable and reliable product quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, the structure and performance of the product can be tailored to meet diverse requirements for pressure resistance, temperature resistance, and corrosion resistance.

Installation and Maintenance

The steel wire mesh composite pipe is ideal for high-pressure transportation environments, such as conveying liquids and gases. Its lightweight design simplifies installation and reduces construction costs. The electric welding joint technology ensures a mature and reliable connection, minimizing leakage risks.

Product Specifications

Company Background

Anhui Dongchai Machinery Technology Co., Ltd. (安徽东财机械科技有限公司) is a leading manufacturer of advanced machinery and production equipment. With a focus on innovation and quality, the company specializes in developing solutions for the construction and industrial sectors. Their expertise in polymer processing and automation ensures that their products meet the highest standards of performance and reliability.

For more information about the company, visit their official website.

Applications

The composite pipes produced by this line are widely used in various fields, including:

• Drainage and Sewage Systems: Efficiently transport wastewater and stormwater.
• Industrial Pipelines: Suitable for conveying chemicals, gases, and other materials.
• Water Supply Systems: Provide durable and corrosion-resistant solutions for municipal and residential water networks.
• Underground Cable Protection: Safeguard electrical cables from physical damage and environmental factors.
• Heating and Cooling Systems: Ideal for centralized heating and cooling applications in buildings and industrial facilities.

Conclusion

The High Speed Steel Wire Mesh Polyethylene Composite Pipe Production Line exemplifies the convergence of advanced engineering and sustainable materials. With its robust design, high automation, and versatile applications, this production line is a valuable asset for manufacturers seeking to meet the demands of modern infrastructure and industrial projects.

For further details on the technical specifications or to explore the company's other products, visit the Anhui Dongchai Machinery Technology Co., Ltd. website.