High-Speed Steel Wire Mesh Composite Pipe Production Line - Anhui Dongchai Machinery Technology Co., Ltd.|Composite Pipe Production Line&HDPE Machine Price

Discover the cutting-edge technology behind composite pipe production line systems designed by Anhui Dongchai Machinery Technology Co., Ltd., a leading innovator in industrial manufacturing solutions. This article explores the technical specifications, performance advantages, and applications of this advanced production line, while highlighting its role in modern infrastructure development.

Product Overview

The High-Speed Steel Wire Mesh Polyethylene Composite Pipe Production Line represents the latest advancements in polymer composite manufacturing. This system integrates multiple specialized components to produce high-strength, corrosion-resistant pipes suitable for diverse industrial applications. Key features include:

• High-speed extruder for efficient material processing
• Precision die systems for consistent product quality
• Automated sealing and cutting mechanisms
• PLC-controlled automation for enhanced operational safety

Key Highlights

1. Advanced Engineering Design

The production line utilizes international first-line brand electrical components, ensuring reliable performance. Critical components include:

• 40Cr alloy structural steel for dies and screws
• Ceramic heating rings with insulation layers for rapid heating
• Condenser-equipped gearboxes for stable discharge speed

2. Precision Manufacturing

The system incorporates 304 stainless steel vacuum boxes with laser-cut internal components. This design ensures:

• Constant temperature control for water cooling
• Low-noise operation through frequency converter control
• Electrically adjustable crossbars for optimal alignment

3. Intelligent Automation

The full-intelligent automatic sealing machine eliminates the need for manual supervision, offering:

• Automatic tube unloading capabilities
• Enhanced sealing efficiency
• Reduced labor requirements

Material and Structural Characteristics

The steel wire mesh composite pipe combines high-strength steel wire with thermoplastic polyethylene. This unique construction provides:

• Enhanced structural integrity through spiral-wound steel wire reinforcement
• Excellent adhesion between steel wire skeleton and HDPE matrix via modified bonding resin
• Superior resistance to corrosion, wear, and temperature fluctuations

Performance Advantages

By integrating steel and plastic properties, this composite pipe system offers:

• Corrosion resistance and non-scaling properties
• Smooth inner surface for reduced fluid resistance
• Thermal insulation capabilities
• High-temperature strength retention with minimal deformation
• Resistance to rapid cracking, particularly in large-diameter applications

Production Technology and Flexibility

The production line's adaptability allows for customization through parameter adjustments. Key capabilities include:

• Varying steel wire diameter and mesh spacing
• Adjusting plastic layer thickness and material type
• Customizing pressure, temperature, and corrosion resistance requirements

Installation and Maintenance

The lightweight design simplifies installation while maintaining structural integrity. Key benefits include:

• Electric welding joints for reliable connections
• Reduced construction costs through easy handling
• Minimal maintenance requirements due to durable construction

Technical Specifications

Model	Pipe Diameter	Production Speed	Power Consumption	Installed Power	Dimensions
DCS-160	50-160 mm	2.4 m/min	110 kW	385 kW	73 x 4.7 x 3 m
DCS-315	110-315 mm	2.4 m/min	170 kW	545 kW	75 x 4.5 x 4 m
DCS-630	315-630 mm	1.2 m/min	260 kW	855 kW	76 x 6 x 4 m
DCS-800	500-800 mm	1.0 m/min	360 kW	1150 kW	80 x 6 x 4 m
DCS-1000	710-1000 mm	0.6 m/min	350 kW	1150 kW	86 x 7 x 4 m
DCS-1200	800-1200 mm	0.6 m/min	460 kW	1400 kW	100 x 7 x 4.7 m

Company Background

Founded in Anhui Dongchai Machinery Technology Co., Ltd., this company has established itself as a leader in industrial machinery solutions. With a focus on innovation and quality, they provide:

• Comprehensive technical support for production line integration
• Customized engineering solutions for diverse manufacturing needs
• Compliance with international quality standards

For more information about their hdpe machine price and other industrial equipment, visit their official website.

Applications and Industry Impact

This production line's versatility makes it suitable for:

• Drainage and sewage systems
• Industrial piping networks
• Underground cable protection
• Centralized water supply and heating systems

Conclusion

The composite pipe production line represents a significant advancement in material science and manufacturing technology. By combining the strengths of steel and polyethylene, this system offers a durable, cost-effective solution for modern infrastructure needs.

According to NIST standards for composite materials, such innovations demonstrate the importance of integrating advanced engineering principles with practical manufacturing solutions to enhance structural performance and longevity.

References

National Institute of Standards and Technology (NIST) - For technical standards and material performance guidelines.