High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line-Anhui Dongchai Machinery|High Yield&Intelligent Automation

The composite pipe production line represents a cutting-edge solution in modern industrial manufacturing. Designed to produce high-strength, corrosion-resistant polyethylene composite pipes reinforced with a steel wire mesh skeleton, this production line combines advanced engineering with user-friendly automation. This article explores the product's features, technical specifications, applications, and the company behind it, while incorporating authoritative references to ensure credibility.

Product Overview

The composite pipe production line is a state-of-the-art system engineered for high-speed, efficient production of polyethylene composite pipes. It integrates multiple components, including a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine. The entire process is controlled by a PLC computer, ensuring seamless automation, safety, and reliability. This system is ideal for industries requiring durable, high-performance pipes for demanding environments.

Key Features and Highlights

The composite pipe production line is distinguished by its advanced design and innovative technologies. Here are its key highlights:

Highlight 1: High-Quality Components

The main engine utilizes international first-line brand electrical components, ensuring durability and performance. The dies and screws are made from 40Cr alloy structural steel, while ceramic heating rings with insulation layers provide rapid and stable heating. The gear box is equipped with a condenser, ensuring consistent discharge speed and efficiency.

Highlight 2: Precision Engineering

The vacuum box is constructed from 304 stainless steel, with all internal parts laser-cut for precision. The system employs an intensive frequency converter at the spray port, maintaining constant water temperature for optimal cooling. The disc-type 304 ball valve and electrically adjustable crossbars enhance operational flexibility.

Highlight 3: Intelligent Automation

The full-intelligent automatic sealing machine eliminates the need for on-line guards, enabling automatic tube unloading and superior sealing performance. This reduces labor costs and improves production efficiency.

Material and Structural Characteristics

The composite pipe production line produces pipes reinforced with a steel wire mesh skeleton. This structure combines high-strength steel wire, spirally wound to form a mesh, with high-density polyethylene (HDPE) as the matrix. A high-performance HDPE modified bonding resin ensures a strong bond between the steel wire and the polyethylene layers, resulting in exceptional composite performance.

Performance Advantages

The composite pipe production line offers a range of performance benefits that make it a preferred choice for industrial applications:

• Corrosion Resistance: The HDPE matrix provides excellent resistance to chemical corrosion, extending the pipe's lifespan in harsh environments.
• High Strength: The steel wire mesh skeleton significantly enhances the pipe's mechanical strength, making it suitable for high-pressure applications.
• Lightweight: Compared to traditional steel pipes, the composite pipes are lighter, reducing transportation and installation costs.
• Low Friction: The smooth inner surface of the pipe minimizes flow resistance, improving efficiency in fluid transportation.
• Thermal Stability: The pipes maintain their structural integrity under varying temperature conditions, with reduced deformation compared to pure plastic pipes.

Production Technology and Flexibility

The composite pipe production line leverages advanced production technology to ensure consistent quality. By adjusting parameters such as steel wire diameter, mesh spacing, and plastic layer thickness, manufacturers can customize the pipes to meet specific requirements for pressure resistance, temperature tolerance, and corrosion resistance. This flexibility makes the system adaptable to diverse industrial needs.

Installation and Maintenance

The composite pipe production line produces pipes that are easy to install and maintain. Their lightweight design simplifies handling, while electric welding joints ensure secure, leak-proof connections. The mature connection technology reduces the risk of failures, making these pipes ideal for applications such as water supply, gas distribution, and industrial fluid transport.

Technical Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x .5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Company Background

The Anhui Dongchai Machinery Technology Co., Ltd. is a leading manufacturer of industrial machinery and equipment, specializing in the production of high-quality composite pipe systems. With a focus on innovation and customer satisfaction, the company has established itself as a reliable partner for industries requiring durable, high-performance piping solutions. Their commitment to advanced technology and sustainable practices ensures that their products meet the highest standards of quality and efficiency.

Applications

The composite pipe production line is widely used in various industries, including:

• Water Supply and Drainage: For municipal and industrial water distribution systems.
• Gas and Oil Transportation: High-pressure pipelines for gas and petroleum industries.
• Construction: Underground cable protection and building infrastructure.
• Sanitary and Industrial Engineering: For sewage systems and chemical processing.

Conclusion

The composite pipe production line is a testament to the advancements in industrial manufacturing. Its combination of high-speed production, intelligent automation, and robust material properties makes it an ideal choice for modern industries. By leveraging the expertise of Anhui Dongchai Machinery Technology Co., Ltd., manufacturers can ensure reliable, cost-effective solutions that meet the demands of today's market.

References

For further information on industry standards and technological advancements, refer to the National Institute of Standards and Technology (NIST): https://www.nist.gov/. NIST provides critical research and guidelines that support the development of high-performance materials and manufacturing processes.