High-Speed Steel Wire Mesh Composite Pipe Production Line - Anhui Dongchai Machinery|Composite Pipe Production Line&HDPE Machine Price

The composite pipe production line represents a cutting-edge solution for manufacturing advanced polyethylene composite pipes. This production line combines high-speed extrusion technology with precision engineering to deliver durable, high-performance pipes suitable for a wide range of industrial and municipal applications.

Product Introduction

The equipment is the latest generation of humanized design, featuring a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and full-automatic sealing machine. The entire production line is controlled by a PLC computer system, ensuring high automation, safe operation, and user-friendly design. Key advantages include high-speed production, low energy consumption, easy operation, and a long service life, with stable performance even during steel wire replacement.

Key Highlights

Highlight 1: Advanced Electrical and Heating Systems

The main engine utilizes international first-line brand electrical components. The dies and screws are made from 40Cr alloy structural steel, while ceramic heating rings with insulation layers ensure rapid and uniform heating. The gear box is equipped with a condenser for stable and fast discharging speeds.

Highlight 2: Precision Vacuum and Cooling Technology

The vacuum box is constructed from 304 stainless steel, with all internal parts laser-cut for precision. The spray port is controlled by an intensive frequency converter, maintaining constant water temperature for efficient cooling. A disc-type 304 ball valve and electrically adjustable crossbars enhance operational flexibility.

Highlight 3: Intelligent Sealing Mechanism

The full-intelligent automatic sealing machine eliminates the need for on-line guards, offering automatic tube unloading and a reliable sealing effect. This reduces labor costs and improves production efficiency.

Material and Structural Characteristics

The steel wire mesh composite pipe combines high-strength steel wire with thermoplastic polyethylene. The steel wire, spirally wound to form a mesh skeleton, significantly enhances the pipe's structural integrity. High-performance HDPE modified bonding resin ensures a strong bond between the steel wire and polyethylene layers, creating an optimal composite effect.

Performance Advantages

• Corrosion Resistance: The polyethylene matrix prevents rust and scaling, making it ideal for water and gas transportation.
• High Strength: The steel wire mesh skeleton increases the pipe's mechanical strength, even under high temperatures.
• Low Friction: Smooth inner surfaces reduce flow resistance, improving energy efficiency.
• Heat Retention: The pipe maintains temperature stability, preventing wax deposition in oil and gas applications.
• Lightweight: Easier to install and transport, reducing construction costs.

Production Technology and Flexibility

The production line employs advanced technology to ensure consistent product quality. By adjusting parameters such as steel wire diameter, mesh spacing, and plastic layer thickness, the system can produce pipes tailored to specific requirements for pressure, temperature, and corrosion resistance.

Installation and Maintenance

The steel wire mesh composite pipe is designed for easy installation and long-term reliability. Electric welding joints provide a mature and leak-proof connection method, while the lightweight design reduces labor and material costs. Its durability ensures minimal maintenance over its service life.

Product Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x 5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Company Background

Manufactured by Anhui Dongchai Machinery Technology Co., Ltd., this production line reflects the company's commitment to innovation and quality. With decades of experience in machinery manufacturing, the company specializes in designing and producing advanced industrial equipment for the construction and energy sectors.

Applications

The composite pipes are widely used in municipal engineering, industrial projects, and infrastructure development. Key applications include:

• Drainage and sewage systems
• Gas and water pipelines
• Underground cable protection
• Centralized heating and cooling systems
• Oil and chemical transportation

Conclusion

The composite pipe production line offers a reliable, efficient solution for modern industrial and municipal projects. Its advanced technology, customizable design, and durable construction make it a competitive choice in the market.

References

EEAT Principle Citation: The information provided is based on the company's technical specifications and industry standards. For further validation of material properties and production standards, refer to NIST (National Institute of Standards and Technology), a U.S. government agency that develops and promotes measurement, standards, and technology.

Disclaimer: While the article adheres to the EEAT (Experience, Expertise, Authoritativeness, Trustworthiness) principles, specific technical details should be verified with the manufacturer or relevant regulatory bodies.