Composite Pipe Production Line-Anhui Dongchai Machinery Technology Co., Ltd.|High-Speed Production&Low Energy Consumption

Product Introduction

The High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line represents the latest advancement in industrial manufacturing. This system integrates a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine. The entire line is controlled by a PLC computer, ensuring high automation, safe operation, and humanized design. Key features include high-speed production, low energy consumption, and a stable output with minimal downtime. The system’s ability to maintain speed during steel wire replacement significantly reduces rejection rates, making it a cost-effective solution for manufacturers.

Key Highlights

Highlight 1: Advanced Electrical and Mechanical Design

The main engine utilizes international first-line brand electrical appliances, ensuring reliability and performance. The dies and screws are crafted from 40Cr alloy structural steel, providing durability. Ceramic heating rings with insulation layers enable rapid heating, while incremental rings on the inner and outer walls enhance thermal efficiency. The gear box is equipped with a condenser, ensuring stable and fast discharging speeds.

Highlight 2: Precision Engineering in the Vacuum System

The vacuum box is constructed from 304 stainless steel, bent and welded in one piece for structural integrity. Internal components are laser-cut for precision, and the spray port is controlled by an intensive frequency converter. Constant temperature control of the water ensures low noise and efficient cooling. The disc-type 304 ball valve allows for electrically adjustable crossbars, enhancing operational flexibility.

Highlight 3: Full-Intelligent Sealing Machine

The full-automatic sealing machine eliminates the need for on-line guards, offering automatic tube unloading and a reliable sealing effect. This innovation reduces manual intervention, ensuring consistent quality and safety during production.

Science Popularization

Polyethylene composite pipes with steel wire mesh skeletons are a revolutionary product combining high-strength steel wire and high-density polyethylene (HDPE). The steel wire, wound spirally to form a mesh skeleton, reinforces the HDPE matrix. A high-performance HDPE modified adhesive resin ensures a strong bond between the steel wire and the polyethylene layers, creating a durable composite material. This technology is ideal for applications requiring high strength and corrosion resistance.

Material and Structural Characteristics

The steel wire mesh composite pipe combines high-strength steel wire with thermoplastic polyethylene. The steel wire mesh significantly enhances the pipe’s structural strength. A high-performance HDPE modified bonding resin ensures a strong, seamless connection between the steel skeleton and the polyethylene layers, resulting in excellent composite performance. This design allows the pipe to withstand harsh environments while maintaining flexibility and durability.

Performance Advantages

• Corrosion Resistance and Longevity: Combines the corrosion resistance of plastic pipes with the strength of steel, ensuring a long service life.
• High Strength and Stability: The steel wire mesh skeleton increases the pipe’s strength, even at elevated temperatures. Its resistance to cracking makes it suitable for large-diameter pipelines.
• Smooth and Lightweight: The inner surface is smooth, reducing fluid resistance. The lightweight design simplifies installation and reduces construction costs.
• Environmental Friendliness: Free from wax deposition and scaling, ensuring efficient and sustainable operation.

Production Technology and Flexibility

The production line employs advanced technology to ensure consistent quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and material type, manufacturers can tailor the product to meet specific requirements. This flexibility allows the system to produce pipes with varying pressure, temperature, and corrosion resistance capabilities, making it adaptable to diverse industrial needs.

Installation and Maintenance

The steel wire mesh composite pipe is ideal for high-pressure environments, such as transporting liquids and gases. Its lightweight design simplifies installation, reducing labor and construction costs. Electric welding joints ensure a mature and reliable connection, minimizing leakage risks. The system’s durability and ease of maintenance further enhance its appeal for long-term use.

Product Specifications

Company Background

Anhui Dongchai Machinery Technology Co., Ltd. (安徽东财机械科技有限公司) is a leading manufacturer of industrial machinery and production equipment. With a focus on innovation and quality, the company specializes in designing and producing advanced manufacturing systems, including the composite pipe production line. Their products are widely used in municipal engineering, industrial projects, and construction, offering reliable solutions for high-pressure and corrosive environments.

Conclusion

The High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line is a testament to technological innovation and engineering excellence. Its advanced design, superior performance, and versatility make it an ideal choice for modern industrial applications. By leveraging the expertise of Anhui Dongchai Machinery Technology Co., Ltd., manufacturers can ensure efficiency, durability, and cost-effectiveness in their production processes.

References

For further information on standards and technological advancements, refer to the National Institute of Standards and Technology (NIST). NIST plays a pivotal role in developing measurement standards and fostering innovation in manufacturing and technology. Their research and guidelines contribute to the advancement of industrial practices worldwide.