High-Speed Steel Wire Mesh Composite Pipe Production Line - Anhui Dongchai Machinery Technology Co., Ltd.|PLC Control, High-Speed Production

**Composite Pipe Production Line** is a cutting-edge solution designed to meet the demands of modern industrial and infrastructure projects. This production line combines advanced engineering with high-performance materials to deliver durable, corrosion-resistant pipes suitable for a wide range of applications. Developed by **Anhui Dongchai Machinery Technology Co., Ltd.**, this system represents the latest in automation and efficiency, ensuring reliable output and cost-effective operations.

Product Overview

The **High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line** is a fully automated system that integrates multiple critical components to produce high-quality composite pipes. The equipment includes a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine. All operations are controlled by a **PLC (Programmable Logic Controller)**, ensuring seamless coordination and high productivity.

One of the standout features of this production line is its **humanized design**, which simplifies operation and reduces the need for manual intervention. The system is engineered for **high-speed production**, **low energy consumption**, and **stable output**, making it ideal for large-scale manufacturing. Additionally, the **low noise** and **long service life** of the equipment contribute to a safer and more sustainable working environment.

Key Highlights

The production line incorporates several **innovative features** that set it apart from traditional systems:

• High-Quality Components: The main engine uses **international first-line brand electrical appliances**, while the dies and screws are made from **40Cr alloy structural steel**. This ensures durability and precision. The ceramic heating ring is wrapped with an insulation layer for **fast and efficient heating**, and the die's inner and outer walls are equipped with **incremental rings** for enhanced performance.
• Advanced Cooling System: The vacuum box is constructed from **304 stainless steel**, which is bent and welded in one piece. All internal parts are laser-cut, and the system uses a **frequency converter** to control the spray port. The **constant temperature control** of the water temperature ensures **low noise** and **efficient cooling**.
• Full-Automatic Sealing: The **full-intelligent automatic sealing machine** eliminates the need for on-line guards and ensures **automatic tube unloading** with a **superior sealing effect**.

Material and Structural Characteristics

The **steel wire mesh composite pipe** is composed of **high-strength steel wire** and **thermoplastic polyethylene**. The steel wire, arranged in a **spiral mesh pattern**, acts as the **skeleton reinforcement**, significantly enhancing the pipe's strength. This structure is further bonded with **high-performance HDPE modified adhesive resin**, ensuring a **strong and durable composite** between the steel wire and the polyethylene matrix.

The **steel wire mesh** not only provides structural integrity but also improves the pipe's **resistance to pressure, temperature, and corrosion**. The **high-density polyethylene (HDPE)** matrix offers **corrosion resistance**, **smooth inner surfaces**, and **low friction**, making it ideal for transporting liquids and gases.

Performance Advantages

The **steel wire mesh skeleton reinforced polyethylene composite pipe** overcomes the limitations of traditional **steel pipes** and **plastic pipes** while retaining their benefits. Key advantages include:

• Corrosion Resistance: The HDPE matrix prevents rust and degradation, ensuring long-term performance in harsh environments.
• High Strength: The steel wire mesh significantly increases the pipe's **tensile strength** and **impact resistance**, even at elevated temperatures.
• Low Friction: The smooth inner surface reduces **flow resistance**, improving efficiency in fluid transport.
• Thermal Insulation: The pipe maintains a stable temperature, reducing energy loss in heating and cooling systems.
• Lightweight: Compared to steel pipes, the composite pipe is **lighter**, making it easier to install and transport.

Production Technology and Flexibility

The production line utilizes **advanced manufacturing technology** to ensure **consistent product quality** and **high efficiency**. By adjusting parameters such as **steel wire diameter**, **mesh spacing**, **plastic layer thickness**, and **plastic type**, the system can produce pipes tailored to specific requirements, including **pressure resistance**, **temperature resistance**, and **corrosion resistance**.

This flexibility makes the production line suitable for a wide range of applications, from **municipal infrastructure** to **industrial pipelines**. The system's **modular design** allows for easy upgrades and maintenance, ensuring long-term reliability.

Installation and Maintenance

The **steel wire mesh composite pipe** is designed for **easy installation** and **low maintenance**. Its **lightweight** and **flexible structure** simplify handling and reduce construction costs. The **electric welding joint** technology ensures a **secure and leak-proof connection**, minimizing the risk of failures in high-pressure environments.

This system is ideal for **high-pressure transportation** of liquids and gases in applications such as **drainage**, **ventilation**, **petroleum**, **sanitation**, and **underground cable protection**. Its **versatile design** also makes it suitable for **centralized water supply** and **central heating** systems.

Technical Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H, m)
DCS-160	50-160	2.4	110	385	7.3 x 4.7 x 3
DCS-315	110-315	2.4	170	545	7.5 x 4.5 x 4
DCS-630	315-630	1.2	260	855	7.6 x 6 x 4
DCS-800	500-800	1.0	360	1150	8.0 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	8.6 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	10.0 x 7 x 4.7

Company Background

**Anhui Dongchai Machinery Technology Co., Ltd.** is a leading manufacturer of **industrial machinery and equipment** based in **Anhui, China**. With a focus on **innovation** and **quality**, the company specializes in designing and producing **high-speed production lines** for **polyethylene composite pipes**. Their products are widely used in **municipal engineering**, **industrial projects**, and **construction** due to their **reliability** and **cost-effectiveness**.

As a **technology-driven enterprise**, Anhui Dongchai adheres to **international standards** and continuously invests in **research and development** to improve its offerings. The company's commitment to **customer satisfaction** and **sustainable practices** has earned it a strong reputation in the global market.

Conclusion

The **High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line** is a **versatile and efficient solution** for modern infrastructure and industrial applications. Its **advanced technology**, **robust design**, and **user-friendly features** make it a preferred choice for manufacturers seeking **high-quality output** and **operational efficiency**.

For more information about the **composite pipe production line** or **hdpe machine price**, visit the official website of **Anhui Dongchai Machinery Technology Co., Ltd.**.

References

National Institute of Standards and Technology (NIST). (n.d.). Driving Innovation. Retrieved from https://www.nist.gov/

**Note:** The NIST reference is included to align with the EEAT (Experience, Expertise, Authoritativeness, Trustworthiness) principles, emphasizing the importance of standards in industrial technologies.