High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line - Anhui Dongchai Machinery Technology Co., Ltd.

**Anhui Dongchai Machinery Technology Co., Ltd.** has developed an advanced **composite pipe production line** that combines cutting-edge technology with robust engineering to produce high-performance **polyethylene composite pipes**. This production line is designed to meet the demands of modern industrial and infrastructure projects, offering a blend of durability, efficiency, and flexibility. Below is an in-depth exploration of its features, advantages, and applications.

Product Overview

The **High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line** is a state-of-the-art system that integrates multiple advanced components, including a **high-speed extruder**, **precision die**, **vacuum setting table**, **traction unit**, **cutting machine**, and a **full-automatic sealing machine**. This line is controlled by a **PLC computer system**, ensuring high automation, safe operation, and user-friendly design. The production line is engineered to deliver **high-speed output**, **low energy consumption**, and **stable performance**, making it ideal for large-scale manufacturing.

Key Highlights

Highlight 1: Advanced Electrical Components and Heating System

The main engine utilizes **international first-line brand electrical appliances**, ensuring reliability and efficiency. The **40Cr alloy structural steel** used for dies and screws provides exceptional strength and durability. The **ceramic heating ring**, wrapped with an insulation layer, enables rapid and even heating, while the **incremental rings** on the inner and outer walls enhance thermal efficiency. The **gearbox with a condenser** ensures a stable and fast discharging speed, minimizing production downtime.

Highlight 2: Precision Engineering in the Vacuum System

The **vacuum box** is constructed from **304 stainless steel**, which is bent and welded as a single unit for structural integrity. All internal components are **laser-cut** for precision, and the **intensive frequency converter** at the spray port maintains consistent water temperature control. This results in **low noise levels** and **superior cooling efficiency**. The **disc-type 304 ball valve** and **electrically adjustable crossbars** further enhance operational flexibility and control.

Highlight 3: Intelligent Sealing Technology

The **full-intelligent automatic sealing machine** eliminates the need for on-line guards, enabling **automatic tube unloading** and ensuring a **secure sealing effect**. This feature reduces labor costs and improves production efficiency, making the system ideal for high-volume manufacturing environments.

Material and Structural Characteristics

The **steel wire mesh composite pipe** is composed of **high-strength steel wire** and **thermoplastic polyethylene**. The steel wire, arranged in a **spiral mesh skeleton**, significantly enhances the pipe's structural strength. The **high-performance HDPE modified bonding resin** ensures a strong bond between the steel wire skeleton and the inner/outer polyethylene layers, creating a **composite structure** with excellent mechanical properties.

Key features include:

• Corrosion Resistance: The HDPE matrix protects the steel wire from environmental degradation.
• High Strength: The steel mesh skeleton provides superior load-bearing capacity.
• Smooth Surface: The inner polyethylene layer ensures low friction and efficient fluid transport.

Performance Advantages

The **steel wire mesh composite pipe** overcomes the limitations of traditional **steel pipes** and **plastic pipes**, combining their strengths while mitigating their weaknesses. It offers:

• Corrosion Resistance: Ideal for harsh environments like chemical and wastewater applications.
• Lightweight: Easier to handle and install, reducing construction costs.
• High Temperature Resistance: Maintains structural integrity at elevated temperatures.
• Anti-Cracking: Minimizes the risk of rapid cracking, especially in large-diameter pipelines.

According to the **National Institute of Standards and Technology (NIST)**, **polyethylene composites** are increasingly favored in infrastructure due to their **long-term durability** and **low maintenance requirements** (NIST Reference).

Production Technology and Flexibility

The production line employs **advanced manufacturing technology** to ensure **consistent product quality**. By adjusting parameters such as **steel wire diameter**, **mesh spacing**, **plastic layer thickness**, and **plastic type**, manufacturers can customize the pipe's **pressure resistance**, **temperature resistance**, and **corrosion resistance** to suit specific applications.

For example, a **high-density polyethylene (HDPE)** layer can be optimized for **underground water supply systems**, while a **modified resin** might be used for **petroleum transportation**. This adaptability makes the production line suitable for a wide range of industries, from **municipal engineering** to **industrial construction**.

Installation and Maintenance

The **steel wire mesh composite pipe** is designed for **easy installation** and **low maintenance**. Its **lightweight** construction reduces the need for heavy machinery, while **electric welding joints** ensure a **leak-proof connection**. The **mature and reliable** connection technology minimizes the risk of **pipeline failures** and **fluid leakage**.

Applications include:

• Drainage Systems: Efficient wastewater management in urban areas.
• Gas and Liquid Transportation: Safe and durable pipelines for oil, gas, and chemical industries.
• Underground Cable Protection: Shielding electrical cables from environmental damage.

Product Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x 4.5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Company Background

**Anhui Dongchai Machinery Technology Co., Ltd.** is a leading manufacturer of **composite pipe production line** equipment, specializing in **HDPE machine price** solutions for industrial and infrastructure applications. With a focus on **innovation** and **quality**, the company has established itself as a trusted partner for clients worldwide. Their products are widely used in **municipal engineering**, **industrial construction**, and **sanitary pipeline systems**.

For more information about the **composite pipe production line** and **HDPE machine price**, visit the official website: Anhui Dongchai Machinery Technology Co., Ltd.

Conclusion

The **High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line** is a versatile and efficient solution for modern industrial needs. Its **advanced technology**, **robust design**, and **flexible customization** make it an ideal choice for manufacturers seeking to produce high-quality composite pipes. Whether for **water supply**, **gas transportation**, or **underground cable protection**, this production line offers unmatched performance and value.

References

National Institute of Standards and Technology (NIST)