High Speed Steel Wire Mesh Composite Pipe Production Line-Anhui Dongchai Machinery

Discover the cutting-edge composite pipe production line designed to revolutionize the manufacturing of high-performance polyethylene composite pipes. This advanced system combines precision engineering with innovative technology to deliver exceptional quality, efficiency, and durability.

Product Introduction

The composite pipe production line represents the latest generation of humanized design, integrating a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and full-automatic sealing machine. This fully automated system is controlled by a PLC computer, ensuring high automation, safe operation, and user-friendly design. Key benefits include high-speed production, low energy consumption, ease of operation, and a long service life, significantly reducing the rejection rate during steel wire replacement.

Key Highlights

Highlight 1: Advanced Main Engine and Heating System

The main engine utilizes international first-line brand electrical components, with 40Cr alloy structural steel for dies and screws. The ceramic heating ring features an insulation layer for rapid heating, and both inner and outer walls are equipped with incremental rings. The gear box includes a condenser, ensuring stable and fast discharging speeds.

Highlight 2: Precision Vacuum and Cooling System

The vacuum box is constructed from 304 stainless steel, bent and welded in one piece. All internal parts are laser-cut, and the spray port is controlled by an intensive frequency converter. The system maintains constant water temperature, achieving low noise and excellent cooling effects. The disc-type 304 ball valve allows for electrically adjustable crossbars.

Highlight 3: Intelligent Sealing Machine

The full-intelligent automatic sealing machine eliminates the need for on-line guards, enabling automatic tube unloading and ensuring a reliable sealing effect.

Science Popularization: Understanding the Technology

Polyethylene composite pipes with steel wire mesh skeletons are a new generation of piping systems. They utilize a mesh skeleton formed by high-strength steel wire spirally wound as reinforcement, combined with high-density polyethylene (HDPE) as the matrix. High-performance HDPE modified adhesive resin ensures a strong bond between the steel wire skeleton and the inner/outer HDPE layers.

Material and Structural Characteristics

The steel wire mesh composite pipe combines high-strength steel wire with thermoplastic polyethylene. The steel wire wound mesh significantly enhances the pipe's strength. High-performance HDPE modified bonding resin ensures a close connection between the steel wire skeleton and the HDPE layers, resulting in an excellent composite effect.

Performance Advantages

• Combines the strengths of steel pipes and plastic pipes while overcoming their weaknesses (e.g., corrosion resistance, smoothness, low resistance, heat preservation, and wear resistance).
• Strength increases with rising temperature, with a lower degree of reduction compared to pure plastic pipes.
• Rapid cracking is prevented, especially for large-diameter pipelines.

Production Technology and Flexibility

The production line employs advanced technology to ensure stable product quality. By adjusting parameters like steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, the system can meet diverse requirements for pressure resistance, temperature resistance, and corrosion resistance.

Installation and Maintenance

The steel wire mesh composite pipe is suitable for high-pressure environments such as liquid and gas transportation. Its lightweight design simplifies installation, reducing construction costs. Electric welding joints ensure a mature and reliable connection, minimizing leakage risks.

Product Specifications

Model	Pipe Diameter	Production Speed	Power Consumption (KW)	Installed Power (KW)	Dimensions (L x W x H)
DCS-160	50-160 mm	2.4 m/min	110	385	73 x 4.7 x 3 m
DCS-315	110-315 mm	2.4 m/min	170	545	75 x 5 x 4 m
DCS-630	315-630 mm	1.2 m/min	260	855	76 x 6 x 4 m
DCS-800	500-800 mm	1.0 m/min	360	1150	80 x 6 x 4 m
DCS-1000	710-1000 mm	0.6 m/min	350	1150	86 x 7 x 4 m
DCS-1200	800-1200 mm	0.6 m/min	460	1400	100 x 7 x 4.7 m

Company Background

Manufactured by Anhui Dongchai Machinery Technology Co., Ltd., this production line exemplifies the company's commitment to innovation and quality. With a focus on advanced manufacturing solutions, the company has established itself as a leader in the industry, providing reliable and efficient systems for polyethylene composite pipe production.

Applications and Industry Impact

The composite pipe production line is widely used in municipal engineering, industrial projects, and construction. Its applications include drainage, ventilation, lighting, petroleum, sanitation, pipe trenches, underground cable protection, and centralized water supply and heating systems. The product's versatility and durability make it a preferred choice for high-pressure environments.

Why Choose This Production Line?

• High Automation: PLC computer control ensures seamless operation and reduced manual intervention.
• Energy Efficiency: Low power consumption and high output make it cost-effective for large-scale production.
• Stable Performance: The advanced design ensures consistent quality and minimal downtime.
• Easy Maintenance: User-friendly interface and robust construction simplify maintenance processes.

Expert Insights and Industry Standards

According to the National Institute of Standards and Technology (NIST), advancements in manufacturing technology are critical for improving product quality and efficiency. The composite pipe production line aligns with these standards by incorporating precision engineering and innovative design principles.

Conclusion

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line offers a reliable, efficient, and versatile solution for modern manufacturing needs. With its advanced technology, robust design, and wide range of applications, it is a valuable asset for industries requiring high-quality piping systems. For more information, visit the Anhui Dongchai Machinery Technology Co., Ltd. website.

References

NIST. (n.d.). National Institute of Standards and Technology. Retrieved from https://www.nist.gov/