High Speed Steel Wire Mesh Composite Pipe Production Line - Anhui Dongchai Machinery Technology Co., Ltd.|High-Strength Pipes&Efficient Production

**Introduction**

The composite pipe production line represents a cutting-edge solution in modern manufacturing, designed to produce high-strength polyethylene composite pipes reinforced with a steel wire mesh skeleton. This advanced production line integrates the latest in automation, precision engineering, and material science to deliver durable, high-performance pipes suitable for a wide range of industrial and infrastructure applications.

Product Overview

The production line is engineered with a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine. All operations are controlled by a PLC (Programmable Logic Controller) system, ensuring high automation, safety, and efficiency. This system allows for stable, high-speed production with minimal energy consumption, low noise, and a long service life.

One of the standout features is the ability to maintain production speed during steel wire replacement, significantly reducing the rejection rate. This innovation ensures continuous operation without compromising product quality, making it ideal for high-volume manufacturing environments.

Key Highlights

Highlight 1: High-Quality Components

The main engine is equipped with international first-line brand electrical appliances, ensuring reliability and performance. The dies and screws are made from 40Cr alloy structural steel, providing exceptional durability. The ceramic heating rings are insulated for fast heating, with incremental rings on the inner and outer walls. The gear box includes a condenser, ensuring stable and rapid discharging speeds.

Highlight 2: Advanced Vacuum System

The vacuum box is constructed from 304 stainless steel, bent and welded in one piece. All internal components are laser-cut, and the spray port is controlled by an intensive frequency converter. The system maintains constant water temperature, resulting in low noise and efficient cooling. The disc-type 304 ball valve allows for electrically adjustable crossbars, enhancing operational flexibility.

Highlight 3: Intelligent Sealing Machine

The full-intelligent automatic sealing machine eliminates the need for on-line guards, enabling automatic tube unloading and ensuring a secure seal. This feature reduces labor requirements and improves production efficiency.

Material and Structural Characteristics

The steel wire mesh composite pipe combines high-strength steel wire with thermoplastic polyethylene. The steel wire, wound in a spiral pattern, acts as a skeleton reinforcement, significantly enhancing the pipe's mechanical strength. A high-performance HDPE modified bonding resin is used to bond the steel wire skeleton with the inner and outer HDPE layers, ensuring a strong composite effect.

This structure provides the pipe with excellent corrosion resistance, smooth inner surface, low resistance, heat insulation, and anti-wear properties. The combination of metal and plastic materials also ensures the pipe can withstand high pressures and temperatures while maintaining flexibility.

Performance Advantages

The steel wire mesh composite pipe overcomes the limitations of traditional steel and plastic pipes while retaining their benefits. Key advantages include:

• Corrosion Resistance: The HDPE layer prevents rust and chemical degradation.
• High Strength: The steel wire mesh provides exceptional tensile and impact resistance.
• Lightweight: Easier to handle and install compared to steel pipes.
• Low Noise: The design minimizes operational noise.
• Long Service Life: Resistant to aging and environmental stress.

One of the most notable features is the pipe's strength increase with rising temperature, which is significantly lower than that of pure plastic pipes. This makes it suitable for high-temperature applications, such as industrial pipelines and geothermal systems.

The pipe is also resistant to rapid cracking, especially in large-diameter applications. This is critical for infrastructure projects where structural integrity is paramount.

Production Technology and Flexibility

The production line employs advanced manufacturing technology to ensure consistent product quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, the system can produce pipes tailored to specific requirements, including pressure resistance, temperature resistance, and corrosion resistance.

This flexibility allows the production line to adapt to diverse industrial needs, from municipal water supply systems to oil and gas pipelines. The integration of PLC control ensures precise parameter management, reducing human error and enhancing productivity.

For a visual demonstration of the production process, watch this video.

Installation and Maintenance

The steel wire mesh composite pipe is ideal for high-pressure transportation environments, such as the conveyance of liquids and gases. Its lightweight design simplifies installation, reducing construction costs and labor requirements. The electric welding joint ensures a secure and leak-proof connection, with mature and reliable technology that minimizes the risk of failures.

The ease of maintenance further enhances its appeal. The pipe's smooth inner surface prevents scaling and clogging, while its anti-wear properties extend its service life. These features make it a cost-effective solution for long-term infrastructure projects.

For additional insights, view this installation guide.

Technical Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L×W×H, m)
DCS-160	50-160	2.4	110	385	73 × 4.7 × 3
DCS-315	110-315	2.4	170	545	75 × 4.5 × 4
DCS-630	315-630	1.2	260	855	76 × 6 × 4
DCS-800	500-800	1.0	360	1150	80 × 6 × 4
DCS-1000	710-1000	0.6	350	1150	86 × 7 × 4
DCS-1200	800-1200	0.6	460	1400	100 × 7 × 4.7

Company Background

The Anhui Dongchai Machinery Technology Co., Ltd. is a leading manufacturer specializing in advanced production equipment for the plastics and pipe industries. With a commitment to innovation and quality, the company has established itself as a trusted provider of solutions for composite pipe production lines and HDPE machine price equipment.

As a pioneer in the field, Anhui Dongchai combines international standards with local expertise to deliver products that meet the demands of modern manufacturing. Their HDPE machine price solutions are designed to optimize efficiency, reduce costs, and ensure long-term reliability.

For more information about the company, visit their official website.

Applications and Industry Impact

The steel wire mesh composite pipe is widely used in municipal engineering, industrial engineering, construction engineering, and sanitary pipeline systems. Its applications include:

• Drainage and Sewage Systems
• Water Supply and Central Heating
• Petroleum and Chemical Pipelines
• Underground Cable Protection
• Industrial Ventilation and Lighting

The pipe's corrosion resistance and longevity make it ideal for harsh environments, while its lightweight and easy installation reduce project timelines and costs. This versatility ensures its relevance across multiple sectors.

Authoritative References

The development of high-strength composite materials and their applications in infrastructure are supported by research from organizations like the National Institute of Standards and Technology (NIST). NIST's work in material science and engineering standards ensures that products like the steel wire mesh composite pipe meet rigorous performance and safety criteria.

According to NIST, standards and measurements play a critical role in advancing technology and improving the quality of life. The principles of precision and reliability upheld by NIST align with the innovations seen in the composite pipe production line.

Reference: National Institute of Standards and Technology (NIST)

Conclusion

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line is a testament to modern engineering excellence. With its advanced features, robust performance, and versatility, it addresses the evolving needs of industries requiring durable and efficient piping solutions. By combining cutting-edge technology with a focus on user-friendly design, Anhui Dongchai Machinery Technology Co., Ltd. continues to set new benchmarks in the field.

For more details on the composite pipe production line or HDPE machine price, visit the company's official website.