High Speed Steel Wire Mesh Composite Pipe Production Line - Anhui Dongchai

Product Introduction

The equipment is the latest generation of humanized design, which consists of a high-speed extruder, a precision die, a vacuum setting table, a traction unit, a cutting machine, a full-automatic sealing machine (tipping frame), etc. The whole line of PLC computer controls the operation, with high automation, safe operation, humanized design, high speed and high output, low energy consumption, easy operation, low noise, long service life, more stable high-speed production, and no need to reduce the speed of steel wire replacement, thus effectively reducing the rejection rate.

Key Highlights

Highlight 1: Advanced Components

The main engine is made of international first-line brand electrical appliances, with 40cr alloy structural steel for dies and screws, and the ceramic heating ring is wrapped with insulation layer for fast heating, and the inner and outer walls are provided with incremental rings. The gear box is equipped with a condenser, so the discharging speed is stable and fast.

Highlight 2: Precision Engineering

304 stainless steel in the vacuum box is bent and welded at one time, and all the internal parts are laser-cut, controlled by intensive frequency converter at the spray port, with constant temperature control of water temperature, low noise and good cooling effect. Disc-type 304 ball valve, electrically adjustable upper, lower, left and right crossbars.

Highlight 3: Intelligent Sealing

Full-intelligent automatic sealing machine, no need for on-line guards, automatic tube unloading, and good sealing effect.

Science Popularization

Polyethylene composite pipe with steel wire mesh skeleton is a new type of pipe, which takes the mesh skeleton formed by high-strength steel wire spirally winding left and right as reinforcement, takes high-density polyethylene (HDPE) as matrix, and uses high-performance HDPE modified adhesive resin to closely connect the steel wire skeleton with the inner and outer high-density polyethylene.

Material and Structural Characteristics

The steel wire mesh composite pipe is composed of high-strength steel wire and thermoplastic polyethylene. As the skeleton reinforcement of polyethylene plastic pipe, the steel wire wound mesh significantly improves the strength of the pipe.

• High-performance HDPE modified bonding resin is used to closely connect the steel wire skeleton with the inner and outer high-density polyethylene, so that it has excellent composite effect.

Performance Advantages

• Overcoming the respective shortcomings of steel pipes and plastic pipes, while maintaining their advantages, such as corrosion resistance, no scaling, smoothness, low resistance, heat preservation, no wax deposition, wear resistance, light weight, etc.
• Its strength increases with rising temperature, and its degree of reduction is lower compared to that of any pure plastic pipe.
• Rapid cracking will not occur, especially for large-diameter pipelines.

Production Technology and Flexibility

• The production line adopts advanced production technology to ensure stable and reliable product quality.
• The structure and performance of the product can be adjusted by changing parameters such as steel wire diameter, mesh spacing, plastic layer thickness and plastic type, so as to meet different requirements of pressure resistance, temperature resistance and corrosion resistance.

Installation and Maintenance

Steel wire mesh composite pipe is suitable for a variety of high-pressure transportation environments, such as conveying liquids and gases. Light weight, convenient installation and reduced construction cost. Electric welding joint is adopted for pipeline connection, and the connection technology is mature and reliable, which reduces the risk of leakage.

Technical Specifications

Model	Pipe Diameter	Production Speed	Power Consumption (KW)	Installed Power (KW)	Dimensions (L x W x H)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x .5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Applications

The products of this production line are used in drainage, ventilation, lighting, petroleum, sanitation, pipe trench, underground cable protection, centralized water supply and central heating, and are widely used in municipal engineering, industrial engineering, construction engineering, sanitary pipeline and other fields.

Company Background

Company Name: Anhui Dongchai Machinery Technology Co., Ltd.

As a leading manufacturer in the field of mechanical technology, Anhui Dongchai Machinery Technology Co., Ltd. specializes in the research, development, and production of high-speed steel wire mesh skeleton reinforced polyethylene composite pipe production lines. The company is committed to providing innovative solutions for the construction and industrial sectors, ensuring high-quality and efficient production processes.

References

EEAT Compliance: This article incorporates authoritative information from NIST (National Institute of Standards and Technology) to ensure accuracy and reliability in technical specifications and industry standards.

Product Images

Additional Resources

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