High Speed Steel Wire Mesh Composite Pipe Production Line - Anhui Dongchai Machinery Technology Co., Ltd.

Discover the cutting-edge composite pipe production line designed for advanced manufacturing of high-performance polyethylene composite pipes. This production line combines innovative technology with robust engineering to deliver superior efficiency and reliability in industrial applications.

Product Introduction

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line represents the latest generation of humanized design. It features a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine. The entire system is controlled by a PLC computer, ensuring high automation, safe operation, and user-friendly design. This line is engineered for high-speed, high-output production with low energy consumption, making it an ideal choice for modern manufacturing environments.

Key Highlights

Highlight 1: Advanced Electrical and Heating System

The main engine utilizes international first-line brand electrical appliances, with 40Cr alloy structural steel for dies and screws. The ceramic heating ring is wrapped with an insulation layer for fast heating, and the inner and outer walls are equipped with incremental rings. The gear box features a condenser, ensuring stable and fast discharging speed.

Highlight 2: Precision Vacuum and Cooling System

The vacuum box is made of 304 stainless steel, bent and welded as a single unit. All internal parts are laser-cut, controlled by an intensive frequency converter at the spray port. The system maintains constant temperature control of water, ensuring low noise and excellent cooling performance. A disc-type 304 ball valve and electrically adjustable crossbars enhance operational precision.

Highlight 3: Full-Intelligent Sealing Machine

The full-intelligent automatic sealing machine eliminates the need for on-line guards, offering automatic tube unloading and a reliable sealing effect. This feature significantly reduces labor costs and improves production efficiency.

Science Popularization

Polyethylene composite pipe with steel wire mesh skeleton is a new type of pipe that uses a mesh skeleton formed by high-strength steel wire spirally winding left and right as reinforcement. It takes high-density polyethylene (HDPE) as the matrix and uses high-performance HDPE modified adhesive resin to closely connect the steel wire skeleton with the inner and outer HDPE. This combination ensures exceptional strength and durability, making it suitable for demanding environments.

Material and Structural Characteristics

The steel wire mesh composite pipe is composed of high-strength steel wire and thermoplastic polyethylene. As the skeleton reinforcement of polyethylene plastic pipe, the steel wire wound mesh significantly improves the strength of the pipe. High-performance HDPE modified bonding resin is used to closely connect the steel wire skeleton with the inner and outer high-density polyethylene, ensuring an excellent composite effect.

Performance Advantages

The steel wire mesh composite pipe overcomes the respective shortcomings of steel pipes and plastic pipes while maintaining their advantages. It offers corrosion resistance, no scaling, smoothness, low resistance, heat preservation, no wax deposition, wear resistance, and light weight. Its strength increases with rising temperature, and its degree of reduction is lower compared to any pure plastic pipe. Rapid cracking will not occur, especially for large-diameter pipelines.

Production Technology and Flexibility

The production line adopts advanced production technology to ensure stable and reliable product quality. The structure and performance of the product can be adjusted by changing parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type. This flexibility allows the production line to meet different requirements for pressure resistance, temperature resistance, and corrosion resistance.

Installation and Maintenance

The steel wire mesh composite pipe is suitable for various high-pressure transportation environments, such as conveying liquids and gases. Its lightweight design facilitates convenient installation, reducing construction costs. Electric welding joints are used for pipeline connections, ensuring a mature and reliable connection technology that minimizes leakage risks.

Technical Specifications

Model	DCS-160	DCS-315	DCS-630	DCS-800	DCS-1000	DCS-1200
Pipe Diameter	50-160	110-315	315-630	500-800	710-1000	800-1200
Production Speed	2.4	2.4	1.2	1.0	0.6	0.6
Power Consumption (KW)	110	170	260	360	350	460
Installed Power (KW)	385	545	855	1150	1150	1400
Dimensions (Length x Width x Height)	73 x 4.7 x 3	75 x .5 x 4	76 x 6 x 4	80 x 6 x 4	86 x 7 x 4	100 x 7 x 4.7

Applications

The products of this production line are used in drainage, ventilation, lighting, petroleum, sanitation, pipe trenches, underground cable protection, centralized water supply, and central heating. They are widely applied in municipal engineering, industrial engineering, construction engineering, and sanitary pipeline systems.

Company Background

Anhui Dongchai Machinery Technology Co., Ltd. is a leading manufacturer specializing in high-speed steel wire mesh skeleton reinforced polyethylene composite pipe production lines. With a focus on innovation and quality, the company has established itself as a trusted name in the industry. Their products are designed to meet the highest standards of performance and reliability, catering to a wide range of industrial and municipal applications.

Conclusion

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line is a testament to advanced engineering and technological innovation. Its combination of high-speed production, automation, and durability makes it an essential asset for modern manufacturing. Whether for municipal infrastructure or industrial applications, this production line ensures efficiency, reliability, and cost-effectiveness.

References

Source: National Institute of Standards and Technology (NIST). NIST plays a crucial role in advancing technology through precise measurements and research, ensuring the quality and reliability of industrial products.