High Speed Steel Wire Mesh Composite Pipe Production Line - Anhui Dongchai Machinery Technology Co., Ltd.

The composite pipe production line represents a cutting-edge solution for manufacturing high-performance polyethylene composite pipes. This advanced production system integrates modern automation, precision engineering, and durable materials to deliver exceptional quality and efficiency. Below is a comprehensive analysis of its features, advantages, and applications.

Product Introduction

The equipment is the latest generation of humanized design, consisting of a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine. The entire line is controlled by a PLC computer, ensuring high automation, safe operation, and a humanized design. Key benefits include high-speed production, low energy consumption, ease of operation, and a long service life. The system maintains stable high-speed production without reducing speed during steel wire replacement, significantly lowering the rejection rate.

Key Highlights

Highlight 1: High-Quality Components

The main engine utilizes international first-line brand electrical appliances, with 40Cr alloy structural steel for dies and screws. The ceramic heating ring is wrapped with an insulation layer for fast heating, and incremental rings are added to the inner and outer walls. The gear box is equipped with a condenser, ensuring stable and fast discharging speed.

Highlight 2: Advanced Vacuum System

The vacuum box is made of 304 stainless steel, bent and welded as a single unit. All internal parts are laser-cut, with the spray port controlled by an intensive frequency converter. The system maintains constant temperature control of water, reducing noise and improving cooling efficiency. A disc-type 304 ball valve and electrically adjustable crossbars enhance operational flexibility.

Highlight 3: Intelligent Sealing Machine

The full-intelligent automatic sealing machine eliminates the need for on-line guards, enabling automatic tube unloading and ensuring a reliable sealing effect. This feature enhances productivity and reduces manual intervention.

Science Popularization: Understanding the Technology

Polyethylene composite pipes with a steel wire mesh skeleton are a revolutionary advancement in piping systems. The mesh skeleton, formed by high-strength steel wire spirally wound left and right, acts as reinforcement. High-density polyethylene (HDPE) serves as the matrix, while high-performance HDPE modified adhesive resin ensures a strong bond between the steel wire skeleton and the inner/outer HDPE layers.

Material and Structural Characteristics

The steel wire mesh composite pipe combines high-strength steel wire with thermoplastic polyethylene. The steel wire wound mesh significantly enhances the pipe's strength. High-performance HDPE modified bonding resin ensures a close connection between the steel wire skeleton and the HDPE layers, resulting in excellent composite performance.

Performance Advantages

• Corrosion Resistance and No Scaling: Combines the benefits of steel pipes and plastic pipes while eliminating their shortcomings.
• Smoothness and Low Resistance: Ensures efficient fluid and gas transportation.
• Heat Preservation and No Wax Deposition: Ideal for temperature-sensitive applications.
• Wear Resistance and Lightweight: Reduces installation costs and extends service life.
• Temperature-Dependent Strength: Strength increases with rising temperature, with lower reduction compared to pure plastic pipes.
• Crack Resistance: Prevents rapid cracking, especially in large-diameter pipelines.

Production Technology and Flexibility

The production line employs advanced technology to ensure stable and reliable product quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, the system can meet diverse requirements for pressure resistance, temperature resistance, and corrosion resistance.

Installation and Maintenance

The steel wire mesh composite pipe is suitable for high-pressure environments such as liquid and gas transportation. Its lightweight design simplifies installation and reduces construction costs. Electric welding joints ensure a mature and reliable connection, minimizing leakage risks.

Product Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H, m)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x 5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Company Background

Anhui Dongchai Machinery Technology Co., Ltd. is a leading manufacturer specializing in advanced production equipment for composite pipes. With a commitment to innovation and quality, the company provides solutions that meet the demands of modern industrial and infrastructure projects. Their expertise in engineering and automation ensures that their products are reliable, efficient, and adaptable to various applications.

For more information about composite pipe production line and hdpe machine price, visit the official website of Anhui Dongchai Machinery Technology Co., Ltd.

References

While this article is based on the provided context, authoritative references for industry standards can be found at NIST.gov. For detailed technical specifications and performance data, consult the official documentation from Anhui Dongchai Machinery Technology Co., Ltd.