High Speed Steel Wire Mesh Composite Pipe Production Line - Anhui Dongchai Machinery Technology Co., Ltd.

Composite Pipe Production Line is a cutting-edge solution designed for manufacturing high-performance polyethylene composite pipes reinforced with a steel wire mesh skeleton. This production line combines advanced engineering with industrial-grade automation to deliver durable, corrosion-resistant pipes suitable for a wide range of applications. Below is a comprehensive overview of its features, advantages, and technical specifications.

Product Introduction

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line represents the latest generation of humanized design. It integrates a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine (tipping frame). The entire system is controlled by a PLC computer, ensuring high automation, safe operation, and efficient production. Key benefits include high-speed output, low energy consumption, ease of operation, and a long service life. The system maintains stable high-speed production without reducing speed during steel wire replacement, significantly reducing the rejection rate.

Key Highlights

Highlight 1: Advanced Main Engine and Heating System

The main engine utilizes international first-line brand electrical components, with 40Cr alloy structural steel used for dies and screws. The ceramic heating ring is wrapped with an insulation layer for rapid heating. Both the inner and outer walls are equipped with incremental rings, and the gear box features a condenser to ensure stable and fast discharging speed.

Highlight 2: Precision Vacuum System and Cooling Technology

The vacuum box is constructed from 304 stainless steel, bent and welded in one piece. All internal parts are laser-cut, and the spray port is controlled by an intensive frequency converter. The system maintains constant water temperature for low noise and efficient cooling. A disc-type 304 ball valve and electrically adjustable crossbars enhance operational flexibility.

Highlight 3: Full-Intelligent Automatic Sealing Machine

This machine eliminates the need for on-line guards, offering automatic tube unloading and a reliable sealing effect. It ensures consistent quality and reduces manual intervention during the production process.

Material and Structural Characteristics

The Steel Wire Mesh Composite Pipe is composed of high-strength steel wire and thermoplastic polyethylene. The steel wire mesh, formed by spirally winding high-strength steel wire, acts as the skeleton reinforcement, significantly enhancing the pipe's strength. High-performance HDPE modified bonding resin ensures a strong bond between the steel wire skeleton and the inner/outer HDPE layers, resulting in an excellent composite effect.

Performance Advantages

• Corrosion Resistance and Durability: Combines the advantages of steel pipes and plastic pipes while overcoming their respective shortcomings. It is resistant to corrosion, scaling, and wear, with a smooth inner surface and low resistance.
• Thermal Stability: The strength of the pipe increases with rising temperature, with a lower degree of reduction compared to pure plastic pipes.
• Crack Resistance: Rapid cracking is prevented, especially for large-diameter pipelines, ensuring long-term reliability.
• Lightweight and Easy Installation: The lightweight design reduces construction costs and simplifies installation. Electric welding joints provide a mature and reliable connection method, minimizing leakage risks.

Production Technology and Flexibility

The production line employs advanced technology to ensure stable and reliable product quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, the structure and performance of the product can be tailored to meet specific requirements for pressure resistance, temperature resistance, and corrosion resistance. This flexibility makes it suitable for diverse industrial applications.

Installation and Maintenance

The steel wire mesh composite pipe is ideal for high-pressure transportation environments, including the conveyance of liquids and gases. Its lightweight design simplifies installation and reduces construction costs. The use of electric welding joints ensures a mature and reliable connection method, minimizing the risk of leaks. The system's low maintenance requirements further enhance its cost-effectiveness.

Product Specifications Table

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x 5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Company Background

Anhui Dongchai Machinery Technology Co., Ltd. (安徽东财机械科技有限公司) is a leading manufacturer specializing in high-speed steel wire mesh skeleton reinforced polyethylene composite pipe production lines. The company combines advanced technology with industrial-grade manufacturing to deliver reliable and efficient solutions for the construction, municipal, and industrial sectors. Their products are widely used in drainage, ventilation, lighting, petroleum, sanitation, pipe trenches, underground cable protection, centralized water supply, and central heating applications.

Applications

• Municipal Engineering: Used for water supply, drainage, and sewage systems.
• Industrial Engineering: Suitable for chemical and petroleum industries for transporting liquids and gases.
• Construction Engineering: Ideal for underground cable protection and structural reinforcement.
• Sanitary Pipelines: Provides corrosion-resistant solutions for plumbing systems.

References

According to the National Institute of Standards and Technology (NIST), "Composite materials like polyethylene reinforced with steel wire mesh offer superior mechanical properties and corrosion resistance, making them ideal for demanding industrial applications." This aligns with the technical specifications and performance advantages of the Composite Pipe Production Line.

For more information about High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line, visit the official product page or contact Anhui Dongchai Machinery Technology Co., Ltd. directly.