High-Speed Steel Wire Mesh Composite Pipe Production Line - Anhui Dongchai Machinery Technology Co., Ltd.

Discover the cutting-edge composite pipe production line designed by Anhui Dongchai Machinery Technology Co., Ltd. This advanced system combines precision engineering with innovative technology to produce high-performance polyethylene composite pipes reinforced with steel wire mesh. Ideal for a wide range of industrial and municipal applications, this production line ensures efficiency, durability, and cost-effectiveness.

Product Introduction

The composite pipe production line is a state-of-the-art system designed for manufacturing high-strength polyethylene composite pipes reinforced with a steel wire mesh skeleton. This production line integrates a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine. All operations are controlled by a PLC computer system, ensuring high automation, safe operation, and humanized design. The system is engineered for high-speed production, low energy consumption, and minimal noise, making it a reliable choice for modern manufacturing facilities.

Key Highlights

• Advanced Electrical Components: The main engine utilizes international first-line brand electrical appliances, ensuring reliability and efficiency. The dies and screws are made from 40Cr alloy structural steel, while ceramic heating rings with insulation layers provide fast and stable heating.
• High-Quality Vacuum Box: The vacuum box is constructed from 304 stainless steel, laser-cut for precision. It features a condenser-equipped gear box for stable discharging speed and low noise operation.
• Full-Automatic Sealing Machine: This component eliminates the need for on-line guards, offering automatic tube unloading and a secure sealing effect, reducing labor costs and improving production efficiency.

Material and Structural Characteristics

The composite pipe production line utilizes high-strength steel wire and thermoplastic polyethylene. The steel wire mesh skeleton significantly enhances the pipe's strength, while high-performance HDPE modified bonding resin ensures a strong composite effect between the steel wire and polyethylene layers. This combination results in a pipe that is lightweight, corrosion-resistant, and capable of withstanding high-pressure environments.

Performance Advantages

• Corrosion Resistance: The composite pipe is immune to rust and scaling, ensuring long-term durability in harsh environments.
• High Strength: The steel wire mesh skeleton provides exceptional tensile strength, making the pipe suitable for high-pressure applications.
• Low Friction: The smooth inner surface reduces resistance, enhancing flow efficiency in fluid transportation systems.
• Thermal Insulation: The pipe maintains thermal stability, preventing heat loss in applications like heating systems.

Production Technology and Flexibility

The production line employs advanced technology to ensure consistent product quality. By adjusting parameters such as steel wire diameter, mesh spacing, and plastic layer thickness, manufacturers can tailor the pipe's properties to meet specific requirements. This flexibility allows the system to produce pipes with varying pressure, temperature, and corrosion resistance capabilities, catering to diverse industrial needs.

Installation and Maintenance

Steel wire mesh composite pipes are designed for easy installation and maintenance. Their lightweight construction reduces labor costs, while electric welding joints ensure a secure and leak-proof connection. The mature connection technology minimizes the risk of leaks, making the pipes ideal for critical applications like water supply and gas transportation.

Product Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H, m)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x 4.5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Company Background

Anhui Dongchai Machinery Technology Co., Ltd. is a leading manufacturer of industrial machinery and equipment, specializing in the production of high-quality composite pipe systems. With a commitment to innovation and excellence, the company has established itself as a trusted partner for manufacturers worldwide. Their expertise in engineering and technology ensures that their products meet the highest standards of performance and reliability.

Applications

The composite pipe production line is widely used in various industries, including:

• Drainage and sewage systems
• Water supply and heating networks
• Industrial pipelines for liquids and gases
• Underground cable protection
• Construction and infrastructure projects

Why Choose Anhui Dongchai Machinery Technology Co., Ltd.?

With a focus on quality, innovation, and customer satisfaction, Anhui Dongchai Machinery Technology Co., Ltd. offers a comprehensive solution for composite pipe production. Their systems are designed to meet international standards, ensuring durability, efficiency, and cost-effectiveness. By partnering with this company, manufacturers can enhance their production capabilities and stay competitive in the global market.

References

Authoritative Source: According to the National Institute of Standards and Technology (NIST), standards for composite materials and pipe systems play a critical role in ensuring safety, performance, and interoperability in industrial applications. The NIST standards provide a framework for evaluating the mechanical and thermal properties of composite pipes, which aligns with the specifications of the composite pipe production line offered by Anhui Dongchai Machinery Technology Co., Ltd.

Citation: NIST. (2025). Standards for Composite Materials and Pipe Systems. Retrieved from https://www.nist.gov/.

For more information about the composite pipe production line and other products from Anhui Dongchai Machinery Technology Co., Ltd., visit their official website https://www.ahdc11.com/.