High Speed Composite Pipe Production Line - Anhui Dongchai Machinery | HDPE Machine Price

Anhui Dongchai Machinery Technology Co., Ltd. (安徽东财机械科技有限公司) is a leading manufacturer of advanced industrial equipment, specializing in the production of high-performance composite pipe production line systems. Their latest innovation, the High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line, combines cutting-edge technology with robust engineering to deliver unparalleled efficiency, durability, and flexibility. This article explores the product's features, technical specifications, applications, and the company's commitment to quality and innovation.

Image: Product display of the High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line

Product Introduction

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line is a state-of-the-art system designed for the efficient manufacturing of reinforced polyethylene pipes. This production line integrates a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine (tipping frame). All operations are controlled by a PLC computer system, ensuring high automation, safe operation, and user-friendly design. Key benefits include high-speed production, low energy consumption, ease of operation, and a long service life. The system also maintains consistent production speed during steel wire replacement, significantly reducing the rejection rate.

Image: Key components of the production line, including the extruder and sealing machine

Key Highlights

Highlight 1: Advanced Main Engine and Heating System

The main engine utilizes international first-line brand electrical appliances, ensuring reliability and performance. The 40Cr alloy structural steel used for the dies and screws provides exceptional durability. A ceramic heating ring with an insulation layer ensures rapid and even heating. The die's inner and outer walls are equipped with incremental rings to enhance thermal efficiency. Additionally, the gearbox features a condenser, stabilizing the discharge speed for consistent output.

Highlight 2: Precision Vacuum System and Cooling Technology

The vacuum box is constructed from 304 stainless steel, formed through a single bending and welding process. All internal components are laser-cut for precision. The system employs an intensive frequency converter at the spray port, maintaining constant temperature control of the water. This results in low noise and excellent cooling performance. The disc-type 304 ball valve allows for electrically adjustable crossbars, ensuring precise control over the production process.

Highlight 3: Full-Intelligent Automatic Sealing Machine

The full-automatic sealing machine eliminates the need for on-line guards, enabling automatic tube unloading and a superior sealing effect. This feature reduces labor costs and ensures consistent quality, making it ideal for high-volume production environments.

Image: The full-automatic sealing machine in operation

Science Popularization: Understanding the Composite Pipe

The Polyethylene Composite Pipe with Steel Wire Mesh Skeleton is a revolutionary product that combines the strength of high-strength steel wire with the versatility of high-density polyethylene (HDPE). The steel wire is spirally wound to form a mesh skeleton, which serves as the reinforcement. This skeleton is then bonded to HDPE using high-performance modified adhesive resin, creating a durable and flexible composite material. This technology is widely used in drainage, ventilation, and industrial piping systems due to its superior mechanical properties and resistance to environmental stress.

Material and Structural Characteristics

The steel wire mesh composite pipe is composed of high-strength steel wire and thermoplastic polyethylene. The steel wire wound mesh significantly enhances the pipe's structural integrity, making it suitable for high-pressure environments. The use of HDPE modified bonding resin ensures a strong, long-lasting bond between the steel skeleton and the polyethylene layers. This composite structure provides the following advantages:

• Excellent composite effect for enhanced durability
• Corrosion resistance and non-scaling properties
• Smooth inner surface for reduced flow resistance
• Lightweight for easy installation and transportation

Performance Advantages

The steel wire mesh composite pipe overcomes the limitations of traditional steel and plastic pipes, offering a unique combination of strength, flexibility, and corrosion resistance. Key performance benefits include:

• Corrosion resistance: HDPE provides excellent resistance to chemical degradation.
• Low friction: The smooth inner surface minimizes flow resistance.
• Heat preservation: HDPE's insulating properties reduce heat loss.
• Wear resistance: The composite structure withstands abrasion and impact.
• Temperature stability: The pipe's strength increases with rising temperature, unlike pure plastic pipes.

According to the National Institute of Standards and Technology (NIST), advanced polymer composites like this steel wire mesh reinforced polyethylene are critical for modern infrastructure, offering long-term reliability and cost-effective solutions for industrial applications (NIST Reference).

Production Technology and Flexibility

The production line employs advanced manufacturing technology to ensure stable product quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, the system can be customized to meet diverse requirements for pressure resistance, temperature resistance, and corrosion resistance. This flexibility makes it suitable for a wide range of applications, including:

• Water supply and drainage systems
• Industrial gas and liquid pipelines
• Underground cable protection
• Heating and ventilation systems

Installation and Maintenance

The steel wire mesh composite pipe is designed for easy installation and low maintenance. Its lightweight construction reduces labor costs and simplifies handling. The electric welding joint technology ensures secure and reliable connections, minimizing the risk of leaks. This makes the system ideal for high-pressure transportation environments, such as conveying liquids and gases in municipal and industrial applications.

Product Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x 5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Company Background: Anhui Dongchai Machinery Technology Co., Ltd.

Founded with a focus on innovation and quality, Anhui Dongchai Machinery Technology Co., Ltd. has established itself as a leader in the manufacturing of industrial machinery. The company's commitment to research and development ensures that its products meet the highest standards of performance, efficiency, and reliability. Their composite pipe production line is a testament to their expertise in polymer processing and automation technology.

For more information about the company, visit their official website: Anhui Dongchai Machinery Technology Co., Ltd.

Conclusion

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line by Anhui Dongchai Machinery Technology Co., Ltd. represents a significant advancement in industrial manufacturing. With its high automation, energy efficiency, and flexibility, this system is ideal for producing high-quality composite pipes for a wide range of applications. Whether for municipal infrastructure, industrial pipelines, or underground utilities, this production line offers a cost-effective and reliable solution.

For detailed specifications and pricing, visit the composite pipe production line page: High Speed Steel Wire Mesh Polyethylene Pipe Production Line.

References

National Institute of Standards and Technology (NIST)