Composite Pipe Production Line-Anhui Dongchai|High-Speed&Reinforced

Introduction

The composite pipe production line represents a cutting-edge solution in modern industrial manufacturing. Designed for high-efficiency production of reinforced polyethylene pipes, this system combines advanced technology with user-centric design to deliver superior performance and reliability. The production line is equipped with a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine, all controlled by a PLC computer system. This integration ensures high automation, safe operation, and consistent product quality, making it a preferred choice for industries requiring durable and high-performance piping solutions.

Key Features and Advantages

Advanced Design and Automation

The production line is engineered with a humanized design that prioritizes efficiency and ease of use. The PLC computer control system ensures seamless operation, reducing manual intervention and minimizing the risk of errors. This level of automation not only enhances productivity but also contributes to a safer working environment. The system's high-speed operation allows for rapid production cycles, significantly reducing downtime and increasing output capacity. Additionally, the low energy consumption and noise levels make it an environmentally friendly and worker-friendly solution.

Material and Structural Excellence

The production line utilizes high-quality materials to ensure durability and performance. The main engine is equipped with international first-line brand electrical components, while the dies and screws are crafted from 40Cr alloy structural steel, providing exceptional strength and longevity. The ceramic heating rings are insulated for faster heating, and the gear box features a condenser to maintain stable discharging speeds. The vacuum box is constructed from 304 stainless steel, laser-cut for precision, and controlled by an intensive frequency converter at the spray port. This ensures consistent water temperature control, low noise, and effective cooling. The disc-type 304 ball valve and electrically adjustable crossbars further enhance the system's reliability and adaptability.

Intelligent Sealing Technology

The full-intelligent automatic sealing machine eliminates the need for on-line guards, streamlining the production process. It features automatic tube unloading and a robust sealing mechanism, ensuring airtight connections and minimizing the risk of leaks. This innovation not only improves efficiency but also enhances the overall quality of the final product, making it ideal for applications where reliability is critical.

Technical Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H, m)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x 5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Performance and Applications

Superior Performance Characteristics

The steel wire mesh skeleton reinforced polyethylene composite pipe combines the strengths of both steel and plastic materials. The high-strength steel wire, spirally wound to form a mesh skeleton, significantly enhances the pipe's structural integrity. This design overcomes the limitations of traditional steel and plastic pipes, offering advantages such as corrosion resistance, smooth internal surfaces, low flow resistance, heat insulation, and resistance to wax deposition and wear. Notably, the pipe's strength increases with rising temperature, and it exhibits a lower degree of reduction compared to pure plastic pipes, making it suitable for high-temperature environments.

Wide Range of Applications

This production line is ideal for manufacturing pipes used in various high-pressure transportation environments, including the conveyance of liquids and gases. The lightweight design simplifies installation, reducing construction costs and labor requirements. The electric welding joint technology ensures a mature and reliable connection, minimizing the risk of leaks. The composite pipes are widely applicable in municipal engineering, industrial projects, construction, and sanitation pipelines, among other fields. Their versatility and durability make them a preferred choice for modern infrastructure development.

Company Background

Manufactured by Anhui Dongchai Machinery Technology Co., Ltd., this production line exemplifies the company's commitment to innovation and quality. With a focus on advanced manufacturing solutions, the company has established itself as a leader in the industry. Their products are designed to meet the evolving needs of modern industries, offering reliable, efficient, and sustainable solutions. For more information about the company and its offerings, visit their official website Anhui Dongchai Machinery Technology Co., Ltd..

References

For further insights into the standards and technologies related to manufacturing and materials science, refer to the National Institute of Standards and Technology (NIST) website. NIST provides critical research and standards that support advancements in industrial technologies, ensuring quality and innovation in manufacturing processes.

Conclusion

The High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line is a testament to modern engineering excellence. With its advanced design, robust performance, and versatile applications, it addresses the demands of contemporary industrial and infrastructure projects. By integrating cutting-edge technology with user-friendly features, this production line offers a reliable solution for manufacturers seeking to enhance their productivity and product quality. For those interested in exploring the composite pipe production line or learning more about the hdpe machine price, Anhui Dongchai Machinery Technology Co., Ltd. is a trusted partner in the industry.