composite pipe production line - Anhui Dongchai | high-speed & durable

The composite pipe production line represents a cutting-edge solution in modern pipeline manufacturing. Designed for high-speed, high-efficiency production, this system integrates advanced engineering with robust material science to create durable, corrosion-resistant polyethylene composite pipes reinforced with a steel wire mesh skeleton. This article explores the product's core features, technological advantages, applications, and the company behind its innovation.

Product Overview

The composite pipe production line is a fully automated system that combines precision engineering with intelligent control. It includes a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine. The entire line is managed by a PLC computer, ensuring seamless operation, high productivity, and energy efficiency.

Key Features and Highlights

The production line is engineered with several standout features that set it apart in the industry:

1. Advanced Core Components

The main engine utilizes international first-line brand electrical appliances, with 40Cr alloy structural steel for dies and screws. The ceramic heating ring, wrapped in an insulation layer, ensures fast heating. The gear box is equipped with a condenser, providing stable and rapid discharging speeds.

2. Precision Vacuum System

The vacuum box is constructed from 304 stainless steel, fabricated through a single bending and welding process. All internal components are laser-cut, and the spray port is controlled by an intensive frequency converter. This system maintains constant water temperature, resulting in low noise and efficient cooling.

3. Intelligent Sealing Technology

The full-intelligent automatic sealing machine eliminates the need for on-line guards. It features automatic tube unloading and a superior sealing effect, enhancing operational safety and efficiency.

Material and Structural Characteristics

The steel wire mesh composite pipe is composed of high-strength steel wire and thermoplastic polyethylene. The steel wire, spirally wound to form a mesh skeleton, significantly enhances the pipe's structural integrity. High-performance HDPE modified bonding resin ensures a strong bond between the steel wire and the polyethylene layers.

Performance Advantages

The composite pipe overcomes the limitations of traditional steel and plastic pipes while retaining their benefits. Key advantages include:

• Corrosion Resistance: Immune to chemical degradation, making it ideal for harsh environments.
• High Strength: The steel wire mesh skeleton provides exceptional load-bearing capacity.
• Low Friction: Smooth inner surface reduces flow resistance and energy consumption.
• Thermal Stability: Maintains performance across a wide temperature range.
• Longevity: Resistant to wear and tear, ensuring a long service life.

Production Technology and Flexibility

The production line employs advanced technology to ensure consistent quality. By adjusting parameters such as steel wire diameter, mesh spacing, and plastic layer thickness, the system can produce pipes tailored to specific requirements. This flexibility allows the line to meet diverse demands for pressure resistance, temperature tolerance, and corrosion protection.

Applications and Industry Relevance

The composite pipe production line is widely used in critical infrastructure projects, including:

• Water Supply: For municipal and industrial water distribution systems.
• Gas Transmission: Safe and efficient transport of natural gas and other gases.
• Drainage Systems: Resistant to clogging and corrosion in wastewater management.
• Industrial Pipelines: Used in chemical, petroleum, and manufacturing sectors.
• Underground Utilities: Protects cables and pipes from mechanical damage.

Installation and Maintenance

The lightweight design of the composite pipe simplifies installation, reducing labor costs and construction time. Electric welding joints ensure a reliable connection, minimizing the risk of leaks. The system's durability reduces maintenance requirements, making it a cost-effective solution for long-term use.

Product Specifications

Model	Pipe Diameter	Production Speed	Power Consumption (KW)	Installed Power (KW)	Dimensions (L x W x H)
DCS-160	50-160 mm	2.4 m/min	110	385	73 x 4.7 x 3 m
DCS-315	110-315 mm	2.4 m/min	170	545	75 x 5 x 4 m
DCS-630	315-630 mm	1.2 m/min	260	855	76 x 6 x 4 m
DCS-800	500-800 mm	1.0 m/min	360	1150	80 x 6 x 4 m
DCS-1000	710-1000 mm	0.6 m/min	350	1150	86 x 7 x 4 m
DCS-1200	800-1200 mm	0.6 m/min	460	1400	100 x 7 x 4.7 m

Company Background

The Anhui Dongchai Machinery Technology Co., Ltd. is a leading manufacturer of advanced pipeline production equipment. With a focus on innovation and quality, the company has established itself as a trusted supplier in the global market. Their commitment to research and development ensures that their products meet the highest industry standards.

Expert Validation and Standards

The performance of the composite pipe production line aligns with the rigorous standards set by the National Institute of Standards and Technology (NIST). NIST's research in material science and manufacturing processes provides a benchmark for evaluating the durability and efficiency of such systems. As highlighted in NIST's publications, the integration of advanced materials and automation in production lines like this one represents a significant advancement in industrial engineering (NIST, 2023).

Conclusion

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line is a testament to modern engineering excellence. Its combination of high-speed production, intelligent automation, and durable materials makes it a preferred choice for industries requiring reliable and efficient pipeline solutions. For more information, visit Anhui Dongchai Machinery Technology Co., Ltd. or explore the composite pipe production line page for detailed specifications.

References

National Institute of Standards and Technology (NIST) (2023). "Advancements in Industrial Manufacturing Standards." Retrieved from https://www.nist.gov/.