High Speed Composite Pipe Production Line - Anhui Dongchai Machinery|Automation,Durability

Discover the cutting-edge composite pipe production line designed by Anhui Dongchai Machinery Technology Co., Ltd., a leading innovator in advanced manufacturing solutions. This state-of-the-art production line combines high-speed extrusion, precision engineering, and intelligent automation to deliver durable, high-performance polyethylene composite pipes. Below, we explore the product's features, technical specifications, and applications in detail.

Product Overview

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line is a revolutionary system that integrates modern technology with robust engineering. It consists of a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine. The entire production line is controlled by a PLC computer, ensuring high automation, safe operation, and exceptional efficiency.

This production line is designed to meet the demands of industries requiring high-strength, corrosion-resistant pipes for applications such as water supply, gas transportation, and industrial piping. Its advanced design reduces energy consumption, minimizes noise, and ensures long-term stability, making it a reliable choice for manufacturers.

Key Features and Highlights

1. Advanced Design and Components

The production line features a main engine equipped with international first-line brand electrical appliances. The dies and screws are made from 40Cr alloy structural steel, ensuring durability and precision. The ceramic heating ring is wrapped with an insulation layer for rapid heating, while the inner and outer walls are equipped with incremental rings for enhanced performance.

The gear box includes a condenser, ensuring stable and fast discharging speeds. This design guarantees consistent output and reduces production downtime.

2. Precision and Stability

The vacuum box is constructed from 304 stainless steel, bent and welded as a single unit. All internal parts are laser-cut, and the spray port is controlled by an intensive frequency converter. The water temperature is maintained at a constant level, ensuring low noise and effective cooling. The disc-type 304 ball valve and electrically adjustable crossbars further enhance the system's precision and reliability.

3. Intelligent Automation

The full-intelligent automatic sealing machine eliminates the need for on-line guards, enabling automatic tube unloading and ensuring a secure sealing effect. This feature reduces labor costs and improves production efficiency.

Material and Structural Characteristics

The steel wire mesh composite pipe is composed of high-strength steel wire and thermoplastic polyethylene. The steel wire, wound in a spiral pattern, acts as a skeleton reinforcement, significantly enhancing the pipe's strength. High-performance HDPE modified bonding resin is used to closely connect the steel wire skeleton with the inner and outer high-density polyethylene layers, creating an excellent composite effect.

This combination of materials ensures the pipe is lightweight, corrosion-resistant, and capable of withstanding high pressures. The steel wire mesh also prevents cracking, even under extreme conditions, making it ideal for large-diameter pipelines.

Performance Advantages

The steel wire mesh composite pipe overcomes the limitations of traditional steel and plastic pipes while retaining their benefits. It offers:

• Corrosion Resistance: Resistant to chemical degradation, ensuring long-term durability.
• Smooth Surface: Reduces friction and resistance, improving flow efficiency.
• Heat Preservation: Maintains temperature stability, preventing wax deposition.
• Wear Resistance: Suitable for harsh environments with high abrasion.
• Lightweight: Easy to install and transport, reducing construction costs.

Notably, the pipe's strength increases with rising temperature, and its degree of reduction is lower compared to pure plastic pipes. This makes it suitable for high-temperature applications, such as industrial heating systems and geothermal projects.

Production Technology and Flexibility

The production line employs advanced technology to ensure stable and reliable product quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, manufacturers can tailor the product to meet specific requirements for pressure resistance, temperature resistance, and corrosion resistance.

This flexibility allows the production line to cater to diverse industries, from municipal water supply to oil and gas pipelines. The system's adaptability ensures it remains competitive in a rapidly evolving market.

Installation and Maintenance

The steel wire mesh composite pipe is designed for easy installation and maintenance. Its lightweight nature reduces the need for heavy machinery, lowering construction costs. The electric welding joint technology ensures a mature and reliable connection, minimizing the risk of leakage.

Additionally, the pipe's smooth inner surface reduces sediment buildup, making it easier to clean and maintain. This feature is particularly beneficial for applications in the food and pharmaceutical industries, where hygiene is critical.

Technical Specifications

Model	DCS-160	DCS-315	DCS-630	DCS-800	DCS-1000	DCS-1200
Pipe Diameter (mm)	50-160	110-315	315-630	500-800	710-1000	800-1200
Production Speed (m/min)	2.4	2.4	1.2	1.0	0.6	0.6
Power Consumption (kW)	110	170	260	360	350	460
Installed Power (kW)	385	545	855	1150	1150	1400
Dimensions (L x W x H, m)	73 x 4.7 x 3	75 x 0.5 x 4	76 x 6 x 4	80 x 6 x 4	86 x 7 x 4	100 x 7 x 4.7

Applications and Industry Impact

The steel wire mesh composite pipe is widely used in various sectors, including:

• Water Supply and Drainage: For municipal and industrial water distribution systems.
• Gas Transportation: Safe and efficient for natural gas and other gaseous substances.
• Oil and Gas: Resistant to high pressures and corrosive environments.
• Construction: For underground cable protection and pipe trenches.
• Centralized Heating and Cooling: Ideal for HVAC systems due to its thermal insulation properties.

The production line's versatility and efficiency make it a valuable asset for manufacturers aiming to meet the growing demand for durable, high-performance piping solutions.

Company Background: Anhui Dongchai Machinery Technology Co., Ltd.

Founded with a commitment to innovation and quality, Anhui Dongchai Machinery Technology Co., Ltd. is a leading manufacturer of advanced industrial equipment. The company specializes in developing and producing high-speed production lines for composite pipes, ensuring that its products meet the highest standards of performance and reliability.

With a focus on research and development, Anhui Dongchai has established itself as a trusted partner for industries requiring cutting-edge solutions. Its products are widely recognized for their durability, efficiency, and cost-effectiveness, making them a preferred choice for global manufacturers.

Conclusion

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line exemplifies the synergy between advanced technology and engineering excellence. With its robust design, intelligent automation, and adaptability, this production line is poised to revolutionize the manufacturing of high-performance composite pipes. Anhui Dongchai Machinery Technology Co., Ltd. continues to lead the industry by delivering innovative solutions that meet the evolving needs of global markets.

References

For further information on standards and research related to composite materials, refer to the National Institute of Standards and Technology (NIST). NIST provides critical guidance on material properties and manufacturing processes, ensuring the reliability and safety of industrial products.

NIST Official Website

According to NIST, "Standards and measurements are foundational to innovation and economic growth, enabling industries to develop and deploy new technologies with confidence." This principle underscores the importance of adhering to rigorous standards in the production of composite pipes and related equipment.

Additional Resources

• Composite Pipe Production Line
• HDPE Machine Price