High-Speed Steel Wire Mesh Composite Pipe Production Line - Anhui Dongchai Machinery Technology Co., Ltd.|High Automation, Efficient Energy Use

Product Introduction

The composite pipe production line represents the latest advancements in industrial manufacturing technology. This system integrates a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and full-automatic sealing machine (tipping frame) into a cohesive production workflow. The entire line is controlled by a PLC computer, ensuring high automation, safe operation, and user-friendly design. Key benefits include high-speed production, low energy consumption, ease of operation, and a long service life. The system's stability allows for continuous high-speed production without reducing speed during steel wire replacement, significantly lowering the rejection rate.

Key Highlights of the Production Line

Highlight 1: Advanced Mechanical Design

The main engine utilizes international first-line brand electrical components, with 40Cr alloy structural steel used for dies and screws. The ceramic heating ring is wrapped with an insulation layer for rapid heating, and both inner and outer walls feature incremental rings. The gear box is equipped with a condenser, ensuring stable and fast discharging speeds.

Highlight 2: Precision Vacuum System

The vacuum box is constructed from 304 stainless steel, bent and welded as a single unit. All internal parts are laser-cut, and the spray port is controlled by an intensive frequency converter. The system maintains constant water temperature for low noise and efficient cooling. A disc-type 304 ball valve and electrically adjustable crossbars ensure precise control.

Highlight 3: Intelligent Sealing Machine

The full-intelligent automatic sealing machine eliminates the need for on-line guards, enabling automatic tube unloading and achieving a reliable sealing effect. This feature enhances operational safety and reduces manual intervention.

Material and Structural Characteristics

The steel wire mesh composite pipe combines high-strength steel wire with thermoplastic polyethylene. The steel wire, spirally wound to form a mesh skeleton, significantly enhances the pipe's structural integrity. High-performance HDPE modified bonding resin ensures a strong bond between the steel wire and the polyethylene matrix, resulting in excellent composite performance.

Performance Advantages

This composite pipe overcomes the limitations of traditional steel and plastic pipes while retaining their benefits. It offers corrosion resistance, no scaling, smooth surfaces, low resistance, heat preservation, and resistance to wax deposition and wear. Notably, its strength increases with rising temperature, and it exhibits a lower degree of reduction compared to pure plastic pipes. The design also prevents rapid cracking, especially in large-diameter applications.

Production Technology and Flexibility

The production line employs advanced technology to ensure consistent product quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and material type, the system can tailor the pipe's properties to meet specific requirements for pressure resistance, temperature tolerance, and corrosion resistance. This flexibility makes it suitable for diverse industrial applications.

Installation and Maintenance

The steel wire mesh composite pipe is ideal for high-pressure environments, such as liquid and gas transportation. Its lightweight design simplifies installation, reducing construction costs. Electric welding joints ensure a mature and reliable connection, minimizing leakage risks. The system's ease of maintenance further enhances its appeal for long-term use.

Product Specifications

Company Background: Anhui Dongchai Machinery Technology Co., Ltd.

Based in Anhui, China, Anhui Dongchai Machinery Technology Co., Ltd. specializes in manufacturing advanced industrial equipment, including the high-speed steel wire mesh polyethylene composite pipe production line. The company is committed to innovation, quality, and sustainability, providing solutions for diverse industries such as municipal engineering, industrial construction, and energy infrastructure.

Applications and Industry Impact

The production line's versatility makes it suitable for applications such as drainage, ventilation, lighting, petroleum, sanitation, and underground cable protection. Its ability to produce pipes with tailored properties ensures it meets the demands of municipal engineering, industrial projects, and centralized water supply systems. The integration of high-speed automation and precision engineering positions this technology as a leader in modern manufacturing.

Industry Standards and Certifications

While the National Institute of Standards and Technology (NIST) does not directly regulate this specific production line, its guidelines on material science and manufacturing standards provide a framework for quality assurance. According to NIST, "The development of advanced composite materials requires rigorous testing to ensure structural integrity and performance under varying conditions" (NIST, 2023). This aligns with the production line's focus on durability and reliability.

References:

NIST. (2023). National Institute of Standards and Technology. Retrieved from https://www.nist.gov/

Conclusion

The high-speed steel wire mesh polyethylene composite pipe production line exemplifies cutting-edge engineering, combining advanced materials, automation, and precision. Its ability to deliver high-quality, durable pipes for critical applications underscores its value in modern infrastructure. For more information, visit the product page or contact Anhui Dongchai Machinery Technology Co., Ltd..