High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line - Anhui Dongchai | High-Speed Manufacturing, Precision Engineering

Introduction

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line represents the latest advancement in pipe manufacturing technology. This production line integrates cutting-edge design and automation to deliver high-quality, durable composite pipes suitable for a wide range of industrial and municipal applications. The system is engineered to combine the strength of steel wire mesh with the corrosion resistance and flexibility of high-density polyethylene (HDPE), creating a versatile solution for modern infrastructure needs.

Key Highlights

The production line is designed with several innovative features that ensure efficiency, reliability, and precision. These highlights underscore its competitive edge in the market:

Highlight 1: Advanced Electrical Components and Heating System

The main engine utilizes international first-line brand electrical appliances, ensuring high performance and durability. The dies and screws are crafted from 40Cr alloy structural steel, providing exceptional strength and wear resistance. The ceramic heating ring is wrapped with an insulation layer for rapid and uniform heating. Additionally, incremental rings on the inner and outer walls enhance thermal efficiency, while the gear box with a condenser ensures stable and fast discharging speeds.

Highlight 2: Precision Vacuum and Cooling System

The vacuum box is constructed from 304 stainless steel, formed through a single bending and welding process. All internal components are laser-cut for precision, and the spray port is controlled by an intensive frequency converter. The system maintains a constant water temperature for optimal cooling, minimizing noise and ensuring a stable production environment. The disc-type 304 ball valve and electrically adjustable crossbars further enhance operational flexibility.

Highlight 3: Intelligent Sealing Mechanism

The full-intelligent automatic sealing machine eliminates the need for on-line guards, streamlining the production process. It features automatic tube unloading and a reliable sealing effect, reducing labor costs and improving efficiency. This technology ensures consistent quality and minimizes the risk of defects during the sealing phase.

Science Popularization

Polyethylene composite pipes with steel wire mesh skeletons are a revolutionary solution in modern piping systems. These pipes utilize a mesh skeleton formed by high-strength steel wire spirally wound left and right as reinforcement. The matrix is high-density polyethylene (HDPE), and a high-performance HDPE modified adhesive resin ensures a strong bond between the steel wire skeleton and the inner and outer HDPE layers. This combination results in a material that is both robust and flexible, suitable for demanding environments.

Material and Structural Characteristics

The steel wire mesh composite pipe is a composite material consisting of high-strength steel wire and thermoplastic polyethylene. The steel wire mesh serves as the skeleton reinforcement, significantly enhancing the pipe's structural strength. The use of high-performance HDPE modified bonding resin ensures a strong adhesion between the steel wire and the HDPE layers, resulting in an excellent composite effect.

• High-Strength Steel Wire: Provides the necessary tensile strength and resistance to deformation under pressure.
• HDPE Matrix: Offers corrosion resistance, chemical inertness, and flexibility, making it ideal for various applications.
• Modified Adhesive Resin: Ensures a durable bond between the steel wire and HDPE layers, preventing delamination under stress.

Performance Advantages

The steel wire mesh composite pipe overcomes the limitations of traditional steel and plastic pipes while retaining their benefits. Key advantages include:

• Corrosion Resistance: HDPE's inherent resistance to chemical degradation makes it suitable for aggressive environments.
• Low Friction: Smooth inner surfaces reduce flow resistance, enhancing efficiency in fluid transport.
• Thermal Insulation: HDPE provides excellent thermal insulation, reducing heat loss in temperature-sensitive applications.
• High Strength: The steel wire mesh increases the pipe's strength, allowing it to withstand high pressures and mechanical stresses.
• Lightweight: Easier to handle and install compared to traditional metal pipes, reducing labor and transportation costs.

According to the National Institute of Standards and Technology (NIST), advanced composite materials like these are critical for modern infrastructure due to their ability to meet stringent performance and safety standards. NIST's research on material science and engineering highlights the importance of such innovations in ensuring long-term reliability and sustainability.

Production Technology and Flexibility

The production line employs advanced technology to ensure consistent product quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, the system can produce pipes tailored to specific requirements. This flexibility allows manufacturers to meet diverse demands for pressure resistance, temperature resistance, and corrosion resistance.

Installation and Maintenance

The steel wire mesh composite pipe is designed for ease of installation and maintenance. Its lightweight nature reduces the need for heavy machinery, lowering construction costs. The electric welding joint technology ensures a secure and leak-proof connection, minimizing the risk of failures. This makes it an ideal choice for high-pressure transportation environments, such as liquid and gas pipelines.

Product Specifications

Model	Pipe Diameter	Production Speed	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H)
DCS-160	50-160 mm	2.4 m/min	110	385	73 x 4.7 x 3 m
DCS-315	110-315 mm	2.4 m/min	170	545	75 x 5 x 4 m
DCS-630	315-630 mm	1.2 m/min	260	855	76 x 6 x 4 m
DCS-800	500-800 mm	1.0 m/min	360	1150	80 x 6 x 4 m
DCS-1000	710-1000 mm	0.6 m/min	350	1150	86 x 7 x 4 m
DCS-1200	800-1200 mm	0.6 m/min	460	1400	100 x 7 x 4.7 m

Company Background

Manufactured by Anhui Dongchai Machinery Technology Co., Ltd. (Chinese: 安徽东财机械科技有限公司), this production line exemplifies the company's commitment to innovation and quality. With a focus on advanced manufacturing solutions, Anhui Dongchai has established itself as a leader in the development of industrial equipment. Their products are widely used in municipal engineering, industrial projects, and construction, offering reliable and cost-effective solutions for modern infrastructure needs.

Applications

The steel wire mesh composite pipe is suitable for a variety of applications, including:

• Drainage Systems: Efficiently transport wastewater and stormwater.
• Industrial Pipelines: Handle corrosive chemicals and high-pressure fluids.
• Centralized Water Supply: Provide reliable water distribution networks.
• Underground Cable Protection: Safeguard electrical cables from mechanical damage.
• Sanitary Pipelines: Ensure hygienic and safe water and gas transport.

Conclusion

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line is a testament to the advancements in modern manufacturing technology. Its combination of high-speed production, precision engineering, and durable materials makes it an ideal choice for a wide range of applications. With a focus on automation, safety, and efficiency, this production line sets a new standard for quality and reliability in the industry.

References

NIST (National Institute of Standards and Technology). (n.d.). https://www.nist.gov/