High Speed Steel Wire Mesh Composite Pipe Production Line - Anhui Dongchai

Discover the cutting-edge composite pipe production line designed for manufacturing high-performance polyethylene composite pipes. This advanced production system combines precision engineering with innovative technology to deliver durable, corrosion-resistant pipes suitable for a wide range of industrial and municipal applications.

Product Introduction

The High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line represents the latest generation of humanized design in industrial manufacturing. This system integrates a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and full-automatic sealing machine (tipping frame). The entire production line is controlled by a PLC computer system, ensuring high automation, safe operation, and efficient production.

Key Highlights

Highlight 1: Advanced Electrical Components and Heating System

The main engine utilizes international first-line brand electrical appliances, featuring 40Cr alloy structural steel for dies and screws. The ceramic heating ring is wrapped with an insulation layer for rapid heating, and incremental rings are added to the inner and outer walls. The gear box is equipped with a condenser, ensuring stable and fast discharging speed.

Highlight 2: Precision Vacuum Box and Cooling System

The vacuum box is constructed from 304 stainless steel, bent and welded in one piece. All internal parts are laser-cut, and the spray port is controlled by an intensive frequency converter. The system maintains constant water temperature for low noise and efficient cooling. A disc-type 304 ball valve and electrically adjustable crossbars enhance operational flexibility.

Highlight 3: Intelligent Sealing Machine

The full-intelligent automatic sealing machine eliminates the need for on-line guards, enabling automatic tube unloading and ensuring a reliable sealing effect. This feature reduces labor costs and improves production efficiency.

Science Popularization: Understanding the Technology

The polyethylene composite pipe with steel wire mesh skeleton is a revolutionary product that combines the strength of high-strength steel wire with the flexibility of high-density polyethylene (HDPE). The steel wire, spirally wound to form a mesh skeleton, is bonded with HDPE using high-performance modified adhesive resin. This composite structure offers exceptional durability and resistance to environmental stress.

Material and Structural Characteristics

The steel wire mesh composite pipe is composed of high-strength steel wire and thermoplastic polyethylene. The steel wire mesh significantly enhances the pipe's structural integrity, while the HDPE matrix provides corrosion resistance and smooth internal surfaces. The use of high-performance HDPE modified bonding resin ensures a strong bond between the steel skeleton and polyethylene layers, creating a seamless composite structure.

• High-performance HDPE modified bonding resin for optimal adhesion between steel and polyethylene
• Enhanced mechanical strength and impact resistance
• Corrosion and chemical resistance for long-term durability

Performance Advantages

This composite pipe overcomes the limitations of traditional steel and plastic pipes while retaining their advantages. Key benefits include:

• Corrosion resistance and no scaling for extended service life
• Smooth inner surface with low flow resistance for efficient fluid transport
• Excellent thermal insulation and no wax deposition in cold environments
• High wear resistance and lightweight for easy installation
• Strength increases with temperature, with minimal reduction compared to pure plastic pipes
• Resistance to rapid cracking, especially in large-diameter pipelines

Production Technology and Flexibility

The production line employs advanced technology to ensure consistent product quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, the system can tailor the pipe's properties to meet specific requirements for pressure resistance, temperature resistance, and corrosion resistance.

Installation and Maintenance

The steel wire mesh composite pipe is ideal for high-pressure transportation environments, such as liquid and gas conveyance. Its lightweight design simplifies installation, reducing construction costs. Electric welding joints ensure a mature and reliable connection, minimizing leakage risks.

Product Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H, m)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x 5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Company Background

Manufactured by Anhui Dongchai Machinery Technology Co., Ltd., this production line is a testament to the company's commitment to innovation and quality. With over a decade of expertise in industrial machinery, Anhui Dongchai has established itself as a leader in the development of advanced polymer processing solutions.

Applications

The composite pipe production line is widely used in municipal engineering, industrial projects, and construction. Key applications include:

• Drainage and sewage systems
• Water supply and heating networks
• Petroleum and gas transportation
• Underground cable protection
• Industrial chemical pipelines

Why Choose This Production Line?

This system offers unmatched advantages, including:

• High automation for reduced labor costs and increased output
• Energy efficiency with low power consumption and stable operation
• Wide range of pipe sizes to meet diverse requirements
• Easy maintenance and long service life
• Compliance with international standards for quality assurance

Conclusion

The High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line is a game-changer in the polymer processing industry. Its advanced technology, durability, and versatility make it an ideal choice for manufacturers seeking to produce high-quality composite pipes. For more information, visit Anhui Dongchai Machinery Technology Co., Ltd..

References

For authoritative information on material standards and industrial practices, refer to the National Institute of Standards and Technology (NIST): https://www.nist.gov