High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line-Anhui Dongchai Machinery Technology Co., Ltd.|Composite Pipe Production Line&HDPE Machine Price

**Anhui Dongchai Machinery Technology Co., Ltd.** has developed an advanced **composite pipe production line** that combines cutting-edge technology with industrial efficiency. This production line is designed to manufacture **steel wire mesh skeleton reinforced polyethylene composite pipes**, which are widely used in municipal engineering, industrial applications, and infrastructure projects. Below is a comprehensive overview of its features, performance, and technical specifications.

Product Introduction

The **high-speed steel wire mesh skeleton reinforced polyethylene composite pipe production line** is a state-of-the-art system featuring a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and full-automatic sealing machine. The entire line is controlled by a **PLC computer system**, ensuring high automation, safe operation, and humanized design. Key advantages include high-speed production, low energy consumption, and a stable output rate. Unlike traditional systems, it eliminates the need to reduce speed during steel wire replacement, significantly reducing the rejection rate.

For more details about **hdpe machine price** and technical specifications, visit the product page.

Key Highlights

1. Advanced Main Engine and Heating System

The main engine utilizes **international first-line brand electrical appliances**, with **40Cr alloy structural steel** for dies and screws. The ceramic heating ring is wrapped with an insulation layer for rapid heating. The gear box includes a condenser to ensure stable and fast discharging speed.

2. Precision Vacuum and Cooling System

The vacuum box is made of **304 stainless steel**, bent and welded in one piece. All internal components are laser-cut, and the spray port is controlled by an intensive frequency converter. The system maintains constant water temperature, ensuring low noise and efficient cooling. A disc-type **304 ball valve** allows electrically adjustable crossbars for precise control.

3. Full-Intelligent Sealing Machine

The **full-automatic sealing machine** eliminates the need for on-line guards, enabling automatic tube unloading and achieving a reliable sealing effect. This reduces labor costs and improves production efficiency.

Science Popularization: Understanding the Technology

The **polyethylene composite pipe with a steel wire mesh skeleton** is a revolutionary material. It uses a **high-strength steel wire mesh** formed by spiral winding as reinforcement, combined with **high-density polyethylene (HDPE)** as the matrix. A **high-performance HDPE modified adhesive resin** ensures strong bonding between the steel wire skeleton and the HDPE layers. This combination results in a pipe that is both durable and lightweight.

Material and Structural Characteristics

The steel wire mesh composite pipe integrates **high-strength steel wire** and **thermoplastic polyethylene**. The steel wire mesh significantly enhances the pipe's strength, while the HDPE matrix provides corrosion resistance and flexibility. Key features include:

• Excellent Composite Effect: The HDPE modified bonding resin ensures a tight connection between the steel wire skeleton and the HDPE layers.
• Corrosion Resistance: The HDPE matrix prevents rust and degradation, making it ideal for harsh environments.
• Lightweight and Durable: The combination of steel and plastic reduces weight while maintaining structural integrity.

Performance Advantages

This production line addresses the limitations of traditional steel and plastic pipes while retaining their benefits. Key advantages include:

• Corrosion Resistance: The HDPE layer prevents scaling and rust, ensuring long-term performance.
• Low Friction and Smooth Flow: The inner surface of the pipe reduces resistance, improving fluid transport efficiency.
• Thermal Insulation: The material retains heat, making it suitable for hot water and steam applications.
• High Strength at Elevated Temperatures: Unlike pure plastic pipes, the steel wire mesh maintains structural integrity under high heat.
• Resistance to Cracking: The design minimizes the risk of rapid cracking, especially in large-diameter pipelines.

Production Technology and Flexibility

The production line employs advanced technology to ensure consistent quality. By adjusting parameters such as **steel wire diameter, mesh spacing, plastic layer thickness, and plastic type**, the system can produce pipes tailored to specific requirements. This flexibility allows the production line to meet diverse demands for **pressure resistance, temperature resistance, and corrosion resistance**.

Installation and Maintenance

The steel wire mesh composite pipe is ideal for high-pressure environments, such as liquid and gas transportation. Its **lightweight design** simplifies installation, reducing construction costs. The **electric welding joint technology** ensures a mature and reliable connection, minimizing leakage risks. This makes it a preferred choice for municipal engineering, industrial projects, and underground infrastructure.

Technical Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L×W×H, m)
DCS-160	50-160	2.4	110	385	73×4.7×3
DCS-315	110-315	2.4	170	545	75×5×4
DCS-630	315-630	1.2	260	855	76×6×4
DCS-800	500-800	1.0	360	1150	80×6×4
DCS-1000	710-1000	0.6	350	1150	86×7×4
DCS-1200	800-1200	0.6	460	1400	100×7×4.7

Applications

The **steel wire mesh skeleton reinforced polyethylene composite pipes** are used in a wide range of applications, including:

• Drainage and Sewage Systems: Resistant to corrosion and chemical degradation, making them ideal for wastewater management.
• Industrial Pipelines: Suitable for transporting liquids, gases, and chemicals in manufacturing environments.
• Underground Cable Protection: Provides durable insulation and mechanical strength for electrical cables.
• Centralized Water Supply and Heating: Ensures efficient and reliable distribution of water and heating systems.

Company Background

**Anhui Dongchai Machinery Technology Co., Ltd.** is a leading manufacturer specializing in **composite pipe production line** solutions. With a focus on innovation and quality, the company provides advanced machinery for the production of high-performance composite pipes. Their products are widely used in **municipal engineering, industrial engineering, and construction projects**, offering reliable and cost-effective solutions for modern infrastructure needs.

References

According to the National Institute of Standards and Technology (NIST), advanced manufacturing technologies like those used in the **composite pipe production line** play a critical role in enhancing material efficiency and reducing production costs. NIST's research on polymer composites highlights the importance of integrating high-strength reinforcement with thermoplastic matrices, which aligns with the design principles of this production line.

For more information about **hdpe machine price** or to explore the full range of **composite pipe production line** solutions, visit the Anhui Dongchai Machinery Technology Co., Ltd. website.