High-Speed Steel Wire Mesh Composite Pipe Production Line - Anhui Dongchai Machinery | High Automation, Corrosion Resistance

Introduction

**Anhui Dongchai Machinery Technology Co., Ltd.** is a leading innovator in the field of advanced manufacturing equipment, offering cutting-edge solutions for the production of high-performance composite pipes. The High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line is a testament to the company's commitment to quality, efficiency, and technological advancement. This production line is designed to meet the growing demand for durable, corrosion-resistant, and high-strength piping systems used in a wide range of industries, from municipal infrastructure to industrial applications.

Product Overview and Key Features

The High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line is a state-of-the-art system that integrates advanced engineering principles with modern automation technology. This production line is engineered to produce polyethylene composite pipes reinforced with a steel wire mesh skeleton, combining the strength of metal with the corrosion resistance and flexibility of polyethylene. The system is equipped with a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine, all controlled by a PLC computer for seamless operation.

Key Highlights

• High Automation and Safety: The entire production line is controlled by a PLC computer, ensuring high automation, safe operation, and a user-friendly design. This reduces the need for manual intervention, minimizes human error, and enhances overall productivity.
• High-Speed and High-Output: The system is designed for high-speed production, with a stable and fast discharge speed, allowing for continuous operation without the need to reduce speed during steel wire replacement. This significantly reduces the rejection rate and increases efficiency.
• Energy Efficiency: The production line is engineered to consume less energy, making it a cost-effective solution for manufacturers. The use of advanced electrical components and efficient heating systems contributes to lower power consumption.
• Low Noise and Long Service Life: The design incorporates noise-reducing technologies, ensuring a quieter working environment. The durable components and high-quality materials used in the system ensure a long service life, reducing maintenance costs.

Technical Specifications

The High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line is available in multiple models, each tailored to meet specific production requirements. Below is a detailed specification table for the system:

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H in meters)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x 4.5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Performance Advantages

The High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line offers a range of performance advantages that make it a preferred choice for manufacturers. These include:

• Enhanced Strength and Durability: The steel wire mesh skeleton significantly improves the mechanical strength of the pipe, making it suitable for high-pressure applications. The combination of high-density polyethylene (HDPE) and the steel wire mesh provides excellent resistance to deformation and impact.
• Corrosion Resistance: Unlike traditional steel pipes, the composite pipe is immune to corrosion, making it ideal for use in environments where exposure to chemicals or moisture is a concern.
• Low Friction and Smooth Surface: The inner surface of the pipe is smooth, reducing friction and improving the flow rate of liquids and gases. This is particularly beneficial in applications such as water supply and drainage systems.
• Thermal Stability: The composite pipe exhibits excellent thermal stability, with its strength increasing as temperature rises. This makes it suitable for use in both high-temperature and low-temperature environments.
• Resistance to Cracking: The design of the pipe minimizes the risk of rapid cracking, especially in large-diameter pipelines, ensuring long-term reliability and safety.

Applications and Use Cases

The High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line is designed to produce pipes that are suitable for a wide range of applications. Some of the key use cases include:

• Municipal Engineering: The pipes are used in water supply and drainage systems, as well as in the construction of underground cable protection conduits.
• Industrial Engineering: The composite pipes are ideal for transporting liquids and gases in industrial settings, including petroleum and chemical plants.
• Construction Engineering: The lightweight and durable nature of the pipes makes them suitable for use in building construction, including HVAC systems and plumbing.
• Sanitary Pipeline Systems: The corrosion-resistant properties of the pipes make them a preferred choice for sanitary and medical applications.
• Centralized Water Supply and Heating: The pipes are used in centralized water supply and heating systems, where reliability and efficiency are critical.

Production Technology and Flexibility

The High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line employs advanced production technology to ensure the highest quality and consistency in the final product. The system allows for adjustments to various parameters, including the diameter of the steel wire, mesh spacing, plastic layer thickness, and the type of plastic used. This flexibility enables manufacturers to produce pipes tailored to specific requirements, such as enhanced pressure resistance, temperature resistance, and corrosion resistance.

Additionally, the production line is equipped with a full-intelligent automatic sealing machine, which eliminates the need for on-line guards and ensures a secure and efficient sealing process. The use of 304 stainless steel in the vacuum box, combined with laser-cut internal parts and a frequency converter-controlled spray port, ensures precise temperature control and excellent cooling performance.

Installation and Maintenance

The High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line is designed for easy installation and maintenance. The lightweight nature of the composite pipes reduces the need for heavy machinery during installation, lowering construction costs. The pipes are connected using electric welding joints, a mature and reliable technology that minimizes the risk of leakage and ensures a secure connection.

Regular maintenance of the production line is straightforward, thanks to the durable components and user-friendly design. The system's low noise operation and energy-efficient design further contribute to a safer and more cost-effective working environment.

Company Background

Anhui Dongchai Machinery Technology Co., Ltd. is a leading manufacturer of industrial equipment, specializing in the development and production of advanced machinery for the composite pipe industry. With years of experience and a commitment to innovation, the company has established itself as a trusted name in the field. The company's products are widely used in municipal engineering, industrial applications, and construction projects, providing reliable and efficient solutions for a variety of challenges.

For more information about the company and its products, visit the Anhui Dongchai Machinery Technology Co., Ltd. website.

Conclusion

The High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line is a versatile and efficient solution for manufacturers seeking high-quality, durable, and cost-effective piping systems. With its advanced technology, flexible production capabilities, and wide range of applications, this production line is an excellent choice for businesses looking to meet the demands of modern infrastructure and industrial projects.

References

For further information on standards and technologies related to polyethylene composite pipes, refer to the National Institute of Standards and Technology (NIST). NIST provides critical research and standards that support the development of advanced materials and manufacturing processes.