High-Speed Steel Wire Mesh Polyethylene Composite Pipe Production Line-Anhui Dongchai Machinery Technology Co., Ltd.

Discover the cutting-edge composite pipe production line designed by Anhui Dongchai Machinery Technology Co., Ltd.. This advanced production system combines precision engineering with innovative technology to deliver high-strength, corrosion-resistant polyethylene composite pipes. Below, we explore its features, technical specifications, applications, and the company's commitment to quality.

Image: High-speed steel wire mesh polyethylene composite pipe production line in operation.

Product Overview

The composite pipe production line is a state-of-the-art system designed for manufacturing polyethylene composite pipes reinforced with a steel wire mesh skeleton. This technology merges the strength of steel with the corrosion resistance and flexibility of polyethylene, creating a durable solution for diverse industrial and infrastructure applications.

Image: Steel wire mesh composite pipe with high-density polyethylene (HDPE) matrix.

Key Features and Advantages

The production line is engineered with advanced automation and precision, ensuring high efficiency and reliability. Key features include:

• High Automation: PLC computer-controlled operations reduce manual intervention and enhance productivity.
• Energy Efficiency: Low power consumption and stable discharge speed optimize operational costs.
• High Output: The system maintains high-speed production without compromising quality, even during steel wire replacements.
• Stable Performance: Advanced heating and cooling systems ensure consistent product quality.
• Easy Maintenance: User-friendly design and modular components simplify troubleshooting and upkeep.

Image: Key components of the production line, including the extruder, die, and sealing machine.

Technical Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H, m)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x 5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Material and Structural Characteristics

The composite pipe is constructed using high-strength steel wire and thermoplastic polyethylene. The steel wire mesh skeleton provides structural reinforcement, while the HDPE matrix ensures corrosion resistance and flexibility. Key material properties include:

• HDPE Modified Bonding Resin: Ensures strong adhesion between the steel wire and polyethylene layers.
• Corrosion Resistance: HDPE protects against chemical degradation, making the pipe suitable for harsh environments.
• High Strength-to-Weight Ratio: The combination of steel and polyethylene reduces overall weight without compromising durability.

Image: Steel wire mesh skeleton embedded in the HDPE matrix.

Performance Advantages

The production line's output offers superior performance compared to traditional steel or plastic pipes. Notable advantages include:

• Corrosion Resistance: HDPE prevents rust and chemical damage, extending the pipe's lifespan.
• Low Friction: Smooth inner surfaces reduce flow resistance, improving efficiency in fluid transport.
• Thermal Stability: The material maintains strength at elevated temperatures, making it ideal for hot water and steam applications.
• Impact Resistance: The steel wire mesh absorbs shocks, reducing the risk of cracks or breaks.

Production Technology and Flexibility

The system employs advanced production technology, allowing customization of parameters such as steel wire diameter, mesh spacing, and plastic layer thickness. This flexibility ensures the pipes meet specific requirements for pressure, temperature, and corrosion resistance. For example:

• Adjustable Parameters: Users can modify settings to optimize performance for different applications.
• High-Quality Output: Precision engineering guarantees consistent product quality and minimal defects.

Image: Vacuum box with laser-cut components and electrically adjustable crossbars.

Applications and Use Cases

The composite pipes are widely used in various industries, including:

• Water Supply: For municipal and industrial water distribution systems.
• Gas Transmission: High-pressure gas pipelines with minimal leakage risk.
• Drainage Systems: Resistant to clogging and chemical corrosion.
• Industrial Pipelines: For transporting chemicals, oils, and other fluids.

These pipes are also suitable for underground cable protection and construction projects due to their durability and ease of installation.

Installation and Maintenance

The lightweight design of the composite pipes simplifies installation, reducing labor costs and construction time. Key benefits include:

• Electric Welding Joints: Reliable connections with minimal risk of leakage.
• Low Maintenance: The material requires little upkeep, ensuring long-term cost savings.

Image: Installation of composite pipes in a municipal water supply system.

Company Background

Anhui Dongchai Machinery Technology Co., Ltd. is a leading manufacturer of industrial machinery, specializing in high-speed production lines for composite pipes. With a focus on innovation and quality, the company provides solutions that meet global standards. Their expertise in engineering and automation ensures that their products deliver exceptional performance and reliability.

Industry Standards and Certifications

The production line adheres to international standards for manufacturing and safety. For example, the National Institute of Standards and Technology (NIST) emphasizes the importance of precision in industrial processes, which aligns with the company's commitment to accuracy and quality. NIST's research on material science and measurement standards supports the development of advanced technologies like the composite pipe production line.

Source: https://www.nist.gov/

Conclusion

The composite pipe production line by Anhui Dongchai Machinery Technology Co., Ltd. represents a significant advancement in pipe manufacturing. With its high-speed capabilities, energy efficiency, and adaptability, this system is ideal for a wide range of applications. By integrating cutting-edge technology and rigorous quality control, the company continues to set benchmarks in the industry.

Learn more about Anhui Dongchai Machinery Technology Co., Ltd.