High Speed Steel Wire Mesh Composite Pipe Production Line-Anhui Dongchai Machinery Technology Co., Ltd.

Introduction

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line represents the pinnacle of modern manufacturing technology. Designed with a focus on efficiency, durability, and precision, this production line integrates advanced automation and high-performance components to deliver superior results. The system is engineered to produce polyethylene composite pipes reinforced with a steel wire mesh skeleton, combining the strengths of metal and polymer materials to meet diverse industrial and infrastructure needs.

Key Features and Highlights

The production line is a testament to innovative engineering, featuring a suite of advanced components that ensure optimal performance. The system includes a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine (tipping frame). These elements work in harmony under the control of a PLC computer system, offering high automation, safety, and user-friendly design.

Highlight 1: High-Quality Components

The main engine utilizes international first-line brand electrical appliances, ensuring reliability and longevity. The dies and screws are crafted from 40Cr alloy structural steel, while the ceramic heating rings are wrapped with an insulation layer for rapid and efficient heating. The gear box is equipped with a condenser, ensuring stable and fast discharging speeds.

Highlight 2: Advanced Vacuum and Cooling System

The vacuum box is constructed from 304 stainless steel, bent and welded in one piece. All internal parts are laser-cut, and the spray port is controlled by an intensive frequency converter. The system maintains constant temperature control of the water, ensuring low noise and effective cooling. The disc-type 304 ball valve and electrically adjustable crossbars further enhance operational precision.

Highlight 3: Intelligent Sealing Mechanism

The full-intelligent automatic sealing machine eliminates the need for on-line guards, offering automatic tube unloading and a reliable sealing effect. This feature significantly reduces labor requirements and enhances production efficiency.

Scientific and Material Characteristics

The polyethylene composite pipe with a steel wire mesh skeleton is a revolutionary product in the field of piping systems. The steel wire mesh, formed by high-strength steel wire spirally wound left and right, serves as the reinforcement. High-density polyethylene (HDPE) acts as the matrix, with high-performance HDPE modified adhesive resin used to bond the steel wire skeleton to the inner and outer HDPE layers. This combination ensures excellent composite properties and structural integrity.

Performance Advantages

The steel wire mesh composite pipe overcomes the limitations of traditional steel and plastic pipes while retaining their benefits. It offers corrosion resistance, no scaling, smooth surfaces, low resistance, heat preservation, and resistance to wax deposition and wear. Notably, its strength increases with rising temperatures, and it exhibits a lower degree of reduction compared to pure plastic pipes. The design also prevents rapid cracking, especially in large-diameter pipelines.

Production Technology and Flexibility

The production line employs advanced technology to ensure product quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, the system can tailor the product's structure and performance to meet specific requirements for pressure resistance, temperature resistance, and corrosion resistance. This flexibility makes the production line suitable for a wide range of applications.

Installation and Maintenance

The steel wire mesh composite pipe is ideal for high-pressure transportation environments, such as conveying liquids and gases. Its lightweight design simplifies installation and reduces construction costs. The use of electric welding joints ensures a mature and reliable connection technology, minimizing leakage risks. The system's ease of maintenance further enhances its appeal for long-term use.

Product Specifications

Model	Pipe Diameter	Production Speed	Power Consumption (KW)	Installed Power (KW)	Dimensions (L x W x H)
DCS-160	50-160 mm	2.4 m/min	110	385	73 x 4.7 x 3 m
DCS-315	110-315 mm	2.4 m/min	170	545	75 x 5 x 4 m
DCS-630	315-630 mm	1.2 m/min	260	855	76 x 6 x 4 m
DCS-800	500-800 mm	1.0 m/min	360	1150	80 x 6 x 4 m
DCS-1000	710-1000 mm	0.6 m/min	350	1150	86 x 7 x 4 m
DCS-1200	800-1200 mm	0.6 m/min	460	1400	100 x 7 x 4.7 m

Company Background

Anhui Dongchai Machinery Technology Co., Ltd. (安徽东财机械科技有限公司) is a leading manufacturer of advanced industrial equipment. With a focus on innovation and quality, the company has established itself as a trusted partner in the production of high-speed steel wire mesh skeleton reinforced polyethylene composite pipe systems. Their commitment to excellence is reflected in the design and performance of their production lines, which cater to a wide range of industries, including municipal engineering, industrial construction, and infrastructure development.

Applications and Industry Impact

The steel wire mesh composite pipe is widely used in drainage, ventilation, lighting, petroleum, sanitation, pipe trenches, underground cable protection, and centralized water supply and heating systems. Its versatility makes it an essential component in municipal engineering, industrial projects, and construction sectors. The production line's ability to adapt to varying requirements ensures it meets the demands of modern infrastructure development.

Conclusion

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line exemplifies the synergy between advanced technology and industrial application. With its robust design, energy efficiency, and adaptability, this system is poised to revolutionize the production of high-performance piping solutions. Anhui Dongchai Machinery Technology Co., Ltd. continues to lead the way in providing innovative equipment that meets the evolving needs of global industries.

References

For further information on industry standards and technological advancements, refer to the National Institute of Standards and Technology (NIST). NIST plays a critical role in developing measurement standards and supporting technological innovation across various sectors.

National Institute of Standards and Technology (NIST)

Additional Resources

For detailed specifications and pricing, visit the official product page: Composite Pipe Production Line. Explore the HDPE Machine Price for cost-effective solutions tailored to your needs.