High Speed Steel Wire Mesh Composite Pipe Production Line-Anhui Dongchai|High-Speed Corrosion-Resistant Pipe Production, Energy-Efficient Manufacturing

The composite pipe production line represents a cutting-edge solution in the manufacturing of advanced polyethylene composite pipes. This production line is designed to produce high-strength, corrosion-resistant pipes that combine the benefits of steel wire mesh reinforcement with high-density polyethylene (HDPE). The system is engineered to deliver high-speed, low-energy consumption, and stable production, making it an ideal choice for industries requiring durable and efficient piping solutions.

Product Introduction

The equipment is the latest generation of humanized design, which consists of a high-speed extruder, a precision die, a vacuum setting table, a traction unit, a cutting machine, a full-automatic sealing machine (tipping frame), etc. The whole line of PLC computer controls the operation, with high automation, safe operation, humanized design, high speed and high output, low energy consumption, easy operation, low noise, long service life, more stable high-speed production, and no need to reduce the speed of steel wire replacement, thus effectively reducing the rejection rate.

Key Highlights

Highlight 1: Advanced Main Engine and Heating System

The main engine is made of international first-line brand electrical appliances, with 40cr alloy structural steel for dies and screws, and the ceramic heating ring is wrapped with insulation layer for fast heating, and the inner and outer walls are provided with incremental rings. The gear box is equipped with a condenser, so the discharging speed is stable and fast.

Highlight 2: Precision Vacuum Box and Cooling System

304 stainless steel in the vacuum box is bent and welded at one time, and all the internal parts are laser-cut, controlled by intensive frequency converter at the spray port, with constant temperature control of water temperature, low noise and good cooling effect. Disc-type 304 ball valve, electrically adjustable upper, lower, left and right crossbars.

Highlight 3: Full-Intelligent Automatic Sealing Machine

Full-intelligent automatic sealing machine, no need for on-line guards, automatic tube unloading, and good sealing effect.

Material and Structural Characteristics

The steel wire mesh composite pipe is composed of high-strength steel wire and thermoplastic polyethylene. As the skeleton reinforcement of polyethylene plastic pipe, the steel wire wound mesh significantly improves the strength of the pipe. High-performance HDPE modified bonding resin is used to closely connect the steel wire skeleton with the inner and outer high-density polyethylene, so that it has excellent composite effect.

Performance Advantages

Overcoming the respective shortcomings of steel pipes and plastic pipes, while maintaining their advantages, such as corrosion resistance, no scaling, smoothness, low resistance, heat preservation, no wax deposition, wear resistance, light weight, etc. Its strength increases with rising temperature, and its degree of reduction is lower compared to that of any pure plastic pipe. Rapid cracking will not occur, especially for large-diameter pipelines.

Production Technology and Flexibility

The production line adopts advanced production technology to ensure stable and reliable product quality. The structure and performance of the product can be adjusted by changing parameters such as steel wire diameter, mesh spacing, plastic layer thickness and plastic type, so as to meet different requirements of pressure resistance, temperature resistance and corrosion resistance.

Installation and Maintenance

Steel wire mesh composite pipe is suitable for a variety of high-pressure transportation environments, such as conveying liquids and gases. Light weight, convenient installation and reduced construction cost. Electric welding joint is adopted for pipeline connection, and the connection technology is mature and reliable, which reduces the risk of leakage.

Product Specifications

Model	Pipe Diameter	Production Speed	Power Consumption (KW)	Installed Power (KW)	Dimensions (L x W x H)
DCS-160	50-160	2.4	110	385	73 4.7 3
DCS-315	110-315	2.4	170	545	75 .5 4
DCS-630	315-630	1.2	260	855	76 6 4
DCS-800	500-800	1.0	360	1150	80 6 4
DCS-1000	710-1000	0.6	350	1150	86 7 4
DCS-1200	800-1200	0.6	460	1400	100 7 4.7

Company Background

Founded by Anhui Dongchai Machinery Technology Co., Ltd., this production line is a testament to the company's commitment to innovation and quality. The company specializes in the research, development, and manufacturing of advanced machinery and equipment for the plastics and construction industries. With a focus on sustainable solutions, Anhui Dongchai has established itself as a leader in providing reliable and efficient production systems.

Conclusion

The composite pipe production line offers a comprehensive solution for manufacturing high-performance polyethylene composite pipes. With its advanced technology, robust design, and flexibility, this production line is well-suited for a wide range of applications, from municipal engineering to industrial projects. The integration of high-speed extrusion, precise control systems, and durable materials ensures that the final products meet the highest standards of quality and reliability.

References

Source: National Institute of Standards and Technology (NIST). NIST provides critical standards and measurements that support the development of advanced materials and manufacturing technologies. While specific details about this production line were not found, NIST's work in material science and engineering standards underpins the development of such innovative solutions.

Keywords: composite pipe production line, hdpe machine price