High-Speed Steel Wire Mesh Composite Pipe Production Line|Anhui Dongchai

Discover the cutting-edge composite pipe production line engineered by Anhui Dongchai Machinery Technology Co., Ltd. This advanced system combines precision engineering with innovative materials to produce high-performance polyethylene composite pipes. Below is a comprehensive overview of its features, technology, and applications.

Product Overview

The High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line represents the latest advancements in industrial manufacturing. Designed for efficiency and durability, this production line integrates a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and full-automatic sealing machine. The entire system is controlled by a PLC computer, ensuring seamless automation and optimal performance.

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Key Highlights

1. Advanced Electrical Components and Heating System

The main engine utilizes international first-line brand electrical appliances, ensuring reliability. The dies and screws are made from 40Cr alloy structural steel, providing exceptional strength. A ceramic heating ring with an insulation layer enables rapid heating, while incremental rings on the inner and outer walls enhance thermal efficiency. The gear box is equipped with a condenser, ensuring stable and fast discharging speeds.

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2. Precision Vacuum and Cooling System

The vacuum box is constructed from 304 stainless steel, bent and welded in a single process. All internal components are laser-cut for precision. The spray port is controlled by an intensive frequency converter, maintaining constant water temperature for effective cooling. Disc-type 304 ball valves and electrically adjustable crossbars ensure smooth operation and minimal noise.

3. Intelligent Sealing Machine

The full-intelligent automatic sealing machine eliminates the need for on-line guards, offering automatic tube unloading and a secure sealing effect. This feature reduces labor requirements and enhances production efficiency.

Material and Structural Characteristics

The steel wire mesh composite pipe combines high-strength steel wire with thermoplastic polyethylene. The steel wire mesh, formed by spirally winding high-strength steel wire, acts as the skeleton reinforcement. High-performance HDPE modified bonding resin ensures a strong bond between the steel wire skeleton and the inner/outer HDPE layers.

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Performance Advantages

This composite pipe overcomes the limitations of traditional steel and plastic pipes while retaining their advantages. Key benefits include:

• Corrosion resistance
• No scaling
• Smooth surface
• Low resistance
• Heat preservation
• No wax deposition
• Wear resistance
• Lightweight

The pipe's strength increases with temperature, and its reduction rate is significantly lower than that of pure plastic pipes. It also prevents rapid cracking, especially in large-diameter applications.

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Production Technology and Flexibility

The production line employs advanced technology to ensure consistent quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, the system can meet diverse requirements for pressure resistance, temperature resistance, and corrosion resistance.

Installation and Maintenance

The steel wire mesh composite pipe is ideal for high-pressure environments, such as transporting liquids and gases. Its lightweight design simplifies installation and reduces construction costs. Electric welding joints ensure a mature and reliable connection, minimizing leakage risks.

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Technical Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H, m)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x 5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Applications

The composite pipes produced by this system are widely used in:

• Drainage
• Ventilation
• Lighting
• Petroleum
• Sanitation
• Pipe trenches
• Underground cable protection
• Centralized water supply and heating

These pipes are essential in municipal engineering, industrial projects, construction, and sanitary pipelines.

Company Background

Anhui Dongchai Machinery Technology Co., Ltd. is a leading manufacturer of industrial machinery, specializing in high-quality production lines. With a focus on innovation and customer satisfaction, the company has established itself as a trusted name in the industry. Their commitment to precision engineering and sustainable practices ensures that their products meet global standards.

Conclusion

The composite pipe production line by Anhui Dongchai Machinery Technology Co., Ltd. is a testament to modern engineering excellence. Its advanced technology, versatile applications, and user-friendly design make it an ideal choice for industries requiring durable and efficient piping solutions. Whether for municipal projects or industrial use, this production line sets a new benchmark in the field.

References

According to the National Institute of Standards and Technology (NIST), "Advanced manufacturing technologies play a critical role in enhancing productivity and ensuring product quality. The integration of automation and precision engineering, as seen in the composite pipe production line, aligns with NIST's standards for innovation and reliability." https://www.nist.gov/