High Speed Steel Wire Mesh Composite Pipe Production Line - Anhui Dongchai Machinery Technology Co., Ltd.

Discover the cutting-edge composite pipe production line designed by Anhui Dongchai Machinery Technology Co., Ltd., a leading innovator in the field of industrial machinery. This advanced production line combines high-speed extrusion technology with precision engineering to create durable, high-performance polyethylene composite pipes reinforced with steel wire mesh. Ideal for a wide range of applications, this system is engineered to deliver efficiency, reliability, and cost-effectiveness.

Product Introduction

The composite pipe production line represents the latest generation of humanized design, integrating a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and full-automatic sealing machine. This system is fully controlled by a PLC computer, ensuring high automation, safe operation, and user-friendly design. With features such as high-speed production, low energy consumption, and minimal noise, this line significantly reduces the rejection rate during steel wire replacement, making it a cost-effective solution for manufacturers.

Key Highlights

Highlight 1: Advanced Electrical Components and Heating System

The main engine is equipped with international first-line brand electrical appliances, featuring 40Cr alloy structural steel for dies and screws. The ceramic heating ring is wrapped with an insulation layer for rapid heating, and the inner and outer walls are designed with incremental rings. The gear box includes a condenser, ensuring stable and fast discharging speeds.

Highlight 2: Precision Engineering in Vacuum Box and Cooling System

The vacuum box is constructed from 304 stainless steel, bent and welded in one piece. All internal parts are laser-cut, and the spray port is controlled by an intensive frequency converter. The water temperature is maintained at a constant level, resulting in low noise and excellent cooling performance. The disc-type 304 ball valve allows for electrically adjustable crossbars, enhancing operational flexibility.

Highlight 3: Full-Intelligent Automatic Sealing Machine

The full-intelligent automatic sealing machine eliminates the need for on-line guards, offering automatic tube unloading and a secure sealing effect. This feature ensures efficient and reliable operation, reducing manual intervention and improving overall productivity.

Science Popularization: Understanding the Technology

Steel wire mesh skeleton reinforced polyethylene (HDPE) composite pipes are a revolutionary advancement in piping technology. These pipes utilize a mesh skeleton formed by high-strength steel wire spirally wound left and right as reinforcement, with high-density polyethylene (HDPE) as the matrix. High-performance HDPE modified adhesive resin is used to closely bond the steel wire skeleton with the inner and outer HDPE layers, creating a robust composite structure.

Material and Structural Characteristics

The steel wire mesh composite pipe combines high-strength steel wire with thermoplastic polyethylene. The steel wire wound mesh significantly enhances the pipe's strength, while the high-performance HDPE modified bonding resin ensures a strong composite effect. This design provides excellent durability, corrosion resistance, and flexibility, making it suitable for demanding environments.

• High-performance HDPE modified bonding resin: Ensures a strong bond between the steel wire skeleton and HDPE layers.
• Corrosion resistance: Protects against chemical degradation in harsh environments.
• Lightweight: Facilitates easy installation and reduces transportation costs.

Performance Advantages

This composite pipe overcomes the limitations of traditional steel and plastic pipes while retaining their advantages. Key benefits include:

• Corrosion resistance: Resists chemical and environmental degradation.
• Smooth inner surface: Reduces friction and enhances flow efficiency.
• Heat preservation: Maintains temperature stability in hot or cold environments.
• Wear resistance: Durable against mechanical stress and abrasion.
• Lightweight: Easier to handle and install compared to metal pipes.

Notably, the pipe's strength increases with rising temperature, and its degree of reduction is lower than that of any pure plastic pipe. This makes it ideal for high-pressure and high-temperature applications. Additionally, it is resistant to rapid cracking, especially in large-diameter pipelines, ensuring long-term reliability.

Production Technology and Flexibility

The production line employs advanced technology to ensure stable and reliable product quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, manufacturers can customize the pipe's structure and performance to meet specific requirements. This flexibility allows the production line to adapt to various applications, including high-pressure, high-temperature, and corrosive environments.

Installation and Maintenance

The steel wire mesh composite pipe is designed for easy installation and maintenance. Its lightweight nature reduces construction costs, while the electric welding joint technology ensures a reliable and leak-proof connection. This makes it suitable for a variety of high-pressure transportation environments, including the conveyance of liquids and gases.

According to the National Institute of Standards and Technology (NIST), "Precision engineering and advanced materials are critical in ensuring the reliability and efficiency of industrial systems" (NIST). This production line exemplifies such innovation, offering a solution that meets the highest standards of performance and durability.

Product Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H, m)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x .5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Applications

The composite pipe production line is widely used in various fields, including:

• Drainage and Sewage Systems: Efficiently transports wastewater and stormwater.
• Industrial Engineering: Suitable for chemical and petrochemical applications.
• Construction Engineering: Used in building infrastructure and utilities.
• Sanitary Pipelines: Ensures safe and hygienic water supply.
• Underground Cable Protection: Provides durable insulation for electrical cables.

Company Background

Anhui Dongchai Machinery Technology Co., Ltd. is a leading manufacturer of industrial machinery, specializing in the design and production of high-speed composite pipe production lines. With a commitment to innovation and quality, the company has established itself as a trusted partner for businesses seeking reliable and efficient solutions. Their products are widely used in municipal engineering, industrial projects, and construction, demonstrating their ability to meet diverse market needs.

Conclusion

The composite pipe production line by Anhui Dongchai Machinery Technology Co., Ltd. is a testament to advanced engineering and technological innovation. With its high-speed production capabilities, energy efficiency, and versatility, this system is poised to revolutionize the piping industry. Whether for municipal infrastructure, industrial applications, or construction projects, this production line offers a reliable and cost-effective solution that meets the highest standards of performance and durability.

References

National Institute of Standards and Technology (NIST)