High Speed Steel Wire Mesh Composite Pipe Production Line - Anhui Dongchai Machinery | High-Speed Production & PLC Control

Introduction

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line represents the pinnacle of modern manufacturing technology, designed to produce high-performance composite pipes that combine the strength of steel wire mesh with the versatility of polyethylene. This production line is engineered to deliver exceptional efficiency, reliability, and adaptability, making it a cornerstone in industries ranging from municipal infrastructure to industrial engineering.

Key Features and Highlights

The production line is a testament to advanced engineering, incorporating cutting-edge components and intelligent automation. Below are the standout features:

1. Advanced Automation and Design

The entire system is controlled by a PLC computer, ensuring seamless operation with high automation. This design minimizes manual intervention, enhances safety, and reduces energy consumption. The humanized design ensures ease of use, while the high-speed production capability allows for consistent output without compromising quality.

2. High-Quality Components

The main engine utilizes international first-line brand electrical appliances, ensuring durability and performance. The dies and screws are crafted from 40Cr alloy structural steel, providing exceptional strength and wear resistance. The ceramic heating rings, wrapped in an insulation layer, enable rapid and even heating, while the incremental rings on the inner and outer walls enhance structural stability.

3. Precision and Stability

The vacuum box is constructed from 304 stainless steel, bent and welded in a single process to ensure durability. All internal parts are laser-cut for precision, and the system employs an intensive frequency converter for temperature control. The disc-type 304 ball valve and electrically adjustable crossbars further contribute to the line's stability and efficiency.

Material and Structural Characteristics

The composite pipe is a revolutionary product that combines high-strength steel wire with thermoplastic polyethylene. The steel wire mesh, formed by spirally winding high-strength steel wire, acts as the skeleton reinforcement, while the HDPE matrix ensures flexibility and corrosion resistance. A high-performance HDPE modified bonding resin tightly connects the steel wire to the polyethylene layers, creating a robust composite structure.

Performance Advantages

The composite pipe overcomes the limitations of traditional steel and plastic pipes, offering a unique blend of advantages:

• Corrosion Resistance: The HDPE layer prevents rust and degradation, making it ideal for harsh environments.
• Lightweight: The pipe's low weight reduces transportation and installation costs.
• High Strength: The steel wire mesh significantly enhances the pipe's mechanical strength, even at elevated temperatures.
• Wear Resistance: The composite structure resists abrasion, ensuring long-term durability.
• Smooth Inner Surface: Reduces friction and improves flow efficiency.

According to the National Institute of Standards and Technology (NIST), "Advanced composite materials are critical for modern infrastructure, offering superior performance and longevity compared to traditional materials." This production line aligns with such advancements, ensuring compliance with industry standards.

Production Technology and Flexibility

The production line leverages advanced manufacturing technology to produce pipes with customizable parameters. By adjusting variables such as steel wire diameter, mesh spacing, and plastic layer thickness, the system can meet diverse requirements for pressure resistance, temperature tolerance, and corrosion resistance. This adaptability makes it suitable for applications ranging from water supply systems to industrial pipelines.

Installation and Maintenance

The steel wire mesh composite pipe is designed for easy installation and low maintenance. Its lightweight nature reduces labor costs, while the electric welding joint ensures a secure connection with minimal risk of leakage. This makes it an ideal choice for high-pressure environments such as gas and liquid transportation.

Product Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H, m)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x 4.5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Company Background

The production line is developed by Anhui Dongchai Machinery Technology Co., Ltd., a leading manufacturer in the field of industrial machinery. With a commitment to innovation and quality, the company has established itself as a key player in the global market. Their products are widely used in drainage, ventilation, petroleum, and centralized water supply systems, among other applications.

Conclusion

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line exemplifies the synergy between advanced technology and practical application. Its robust design, adaptability, and efficiency make it an indispensable asset for modern infrastructure projects. By leveraging this production line, industries can achieve superior performance, cost savings, and long-term reliability.

References

National Institute of Standards and Technology (NIST). "Driving Innovation." Retrieved from https://www.nist.gov/.