High Speed Composite Pipe Production Line-Anhui Dongchai Machinery Technology Co., Ltd.|High-Speed Production&Corrosion-Resistant Pipes

Introduction

The composite pipe production line represents a cutting-edge solution in the manufacturing of high-strength, corrosion-resistant polyethylene composite pipes. This production line is designed to integrate advanced technology with user-friendly features, ensuring efficient and reliable production of steel wire mesh-reinforced polyethylene pipes. The system is equipped with a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine, all controlled by a PLC computer for seamless operation.

Key Highlights

Highlight 1: Advanced Electrical Components and Heating System

The main engine utilizes international first-line brand electrical appliances, ensuring durability and performance. The dies and screws are made from 40Cr alloy structural steel, providing high strength and wear resistance. The ceramic heating ring is wrapped with an insulation layer for rapid heating, while the inner and outer walls are equipped with incremental rings to enhance thermal efficiency. The gear box features a condenser, ensuring stable and fast discharging speed.

Highlight 2: Precision Vacuum Box and Cooling System

The vacuum box is constructed from 304 stainless steel, bent and welded in one piece for structural integrity. All internal components are laser-cut, and the spray port is controlled by an intensive frequency converter. The system maintains constant temperature control of the water, ensuring low noise and efficient cooling. The disc-type 304 ball valve allows for electrically adjustable crossbars, enhancing operational flexibility.

Highlight 3: Full-Intelligent Automatic Sealing Machine

The full-intelligent automatic sealing machine eliminates the need for on-line guards, offering automatic tube unloading and a reliable sealing effect. This feature significantly reduces labor costs and improves production efficiency.

Science Popularization

Polyethylene composite pipes with a steel wire mesh skeleton are a revolutionary advancement in piping technology. These pipes utilize a mesh skeleton formed by high-strength steel wire spirally wound left and right as reinforcement, combined with high-density polyethylene (HDPE) as the matrix. High-performance HDPE modified adhesive resin is used to closely bond the steel wire skeleton with the inner and outer HDPE layers, resulting in an exceptional composite effect. This design ensures superior strength, durability, and resistance to environmental factors.

Material and Structural Characteristics

The steel wire mesh composite pipe is composed of high-strength steel wire and thermoplastic polyethylene. The steel wire wound mesh significantly enhances the pipe's strength, making it suitable for high-pressure environments. High-performance HDPE modified bonding resin ensures a strong bond between the steel wire skeleton and the HDPE layers, resulting in excellent composite performance.

Performance Advantages

This composite pipe overcomes the limitations of traditional steel and plastic pipes while retaining their advantages. Key benefits include corrosion resistance, no scaling, smooth inner surfaces, low resistance, heat preservation, no wax deposition, wear resistance, and lightweight properties. The pipe's strength increases with rising temperature, and its degree of reduction is lower compared to pure plastic pipes. Additionally, it is resistant to rapid cracking, especially for large-diameter pipelines.

Production Technology and Flexibility

The production line employs advanced technology to ensure stable and reliable product quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, the system can produce pipes tailored to specific requirements for pressure resistance, temperature resistance, and corrosion resistance. This flexibility makes the production line suitable for a wide range of applications.

Installation and Maintenance

The steel wire mesh composite pipe is ideal for high-pressure transportation environments, such as conveying liquids and gases. Its lightweight design simplifies installation, reducing construction costs. The electric welding joint technology ensures a mature and reliable connection, minimizing the risk of leakage. This makes the pipe an excellent choice for municipal, industrial, and construction engineering projects.

Product Specifications

Company Background

Anhui Dongchai Machinery Technology Co., Ltd. is a leading manufacturer specializing in advanced machinery and production line solutions. With a focus on innovation and quality, the company provides cutting-edge equipment for the production of high-performance composite pipes. Their commitment to technological advancement ensures that their products meet the highest standards of efficiency, reliability, and durability.

For more information about the company, visit their official website: Anhui Dongchai Machinery Technology Co., Ltd.

Conclusion

The composite pipe production line offers a robust solution for manufacturing high-strength, corrosion-resistant polyethylene composite pipes. With its advanced technology, user-friendly design, and wide range of applications, this production line is a valuable asset for industries requiring durable and efficient piping systems. The combination of material innovation, production flexibility, and ease of installation makes it a competitive choice in the market.

References

According to the National Institute of Standards and Technology (NIST), "Standards and measurements are crucial for ensuring the quality and reliability of industrial products. The development of advanced manufacturing technologies, such as those used in composite pipe production, relies on precise measurements and standardized processes to meet industry requirements." (NIST).