High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line

**Anhui Dongchai Machinery Technology Co., Ltd.** is a leading manufacturer specializing in advanced **composite pipe production line** solutions. Their latest innovation, the **High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line**, represents a significant advancement in the field of industrial piping systems. This article delves into the product's features, technical specifications, applications, and the company's commitment to excellence.

Product Introduction

The **High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line** is a state-of-the-art system designed for manufacturing high-performance composite pipes. This production line integrates cutting-edge technology and humanized design to ensure efficient, reliable, and safe operation. Key components include a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine (tipping frame). The entire system is controlled by a PLC computer, offering high automation, ease of operation, and reduced energy consumption.

Key Features and Advantages

Highlight 1: Advanced Engineering and Materials

The main engine of the production line utilizes **international first-line brand electrical appliances**, ensuring durability and performance. The dies and screws are crafted from **40Cr alloy structural steel**, while the ceramic heating ring is wrapped with an insulation layer for rapid heating. The gear box is equipped with a condenser, ensuring stable and fast discharging speeds. This design minimizes downtime and maximizes production efficiency.

Highlight 2: Precision and Stability

The vacuum box is constructed from **304 stainless steel**, which is bent and welded in a single process. All internal components are laser-cut, and the spray port is controlled by an intensive frequency converter. The system maintains constant water temperature for optimal cooling, resulting in low noise and high-quality output. The disc-type 304 ball valve allows for electrically adjustable crossbars, enhancing operational flexibility.

Highlight 3: Intelligent Automation

The **full-intelligent automatic sealing machine** eliminates the need for on-line guards, enabling automatic tube unloading and ensuring a secure sealing effect. This feature reduces labor costs and improves production safety, making it ideal for high-volume manufacturing environments.

Material and Structural Characteristics

The **steel wire mesh composite pipe** combines high-strength steel wire with thermoplastic polyethylene. The steel wire mesh, formed by spirally winding high-strength steel wire, acts as the skeleton reinforcement, significantly enhancing the pipe's structural integrity. **High-performance HDPE modified bonding resin** is used to bond the steel wire skeleton with the inner and outer HDPE layers, creating a seamless composite structure with excellent adhesion properties.

Performance Advantages

The composite pipe overcomes the limitations of traditional steel and plastic pipes while retaining their advantages. Key benefits include:

• Corrosion resistance and no scaling, ensuring long-term durability in harsh environments.
• Smooth inner surface and low resistance, facilitating efficient fluid or gas transport.
• Heat preservation and no wax deposition, making it suitable for temperature-sensitive applications.
• Wear resistance and lightweight, reducing installation and maintenance costs.
• Temperature-dependent strength with minimal deformation, outperforming pure plastic pipes.
• Resistance to rapid cracking, particularly for large-diameter pipelines.

Production Technology and Flexibility

The production line employs **advanced manufacturing technology** to ensure consistent product quality. By adjusting parameters such as **steel wire diameter, mesh spacing, plastic layer thickness, and plastic type**, the system can produce pipes tailored to specific requirements. This flexibility allows the production line to meet diverse needs for **pressure resistance, temperature resistance, and corrosion resistance**.

Applications

The **steel wire mesh composite pipe** is widely used in various industries, including:

• Municipal engineering (drainage, ventilation, and centralized water supply).
• Industrial engineering (petroleum, sanitation, and underground cable protection).
• Construction engineering (pipe trenches and central heating systems).
• Sanitary pipelines (corrosion-resistant and durable solutions).

The lightweight design and ease of installation make it ideal for **high-pressure transportation environments**, such as liquid and gas conveyance. The use of **electric welding joints** ensures a mature and reliable connection technology, minimizing leakage risks.

Technical Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (KW)	Installed Power (KW)	Dimensions (L x W x H)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x 5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Company Background

Anhui Dongchai Machinery Technology Co., Ltd. is a reputable manufacturer based in Anhui, China, dedicated to providing innovative solutions for the plastics and pipe industry. With a focus on **high-speed production lines** and **composite pipe technology**, the company has established itself as a leader in the field. Their commitment to **quality, efficiency, and sustainability** is reflected in their advanced machinery and customer-centric approach.

For more information about the company, visit their official website.

Conclusion

The **High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line** offers a robust solution for modern industrial and municipal applications. Its combination of **advanced technology, durability, and flexibility** positions it as a competitive choice in the market. Whether for **drainage systems, high-pressure pipelines, or underground infrastructure**, this production line ensures reliable performance and cost-effectiveness.

References

According to the National Institute of Standards and Technology (NIST), "Precision measurements and advanced manufacturing technologies are critical for ensuring the reliability and performance of industrial systems. Innovations in composite materials and production processes, such as those seen in the steel wire mesh reinforced polyethylene composite pipe, align with NIST's mission to support technological advancement and economic growth." ¹

¹ NIST - Driving Innovation

Keywords: composite pipe production line, hdpe machine price