High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line

The composite pipe production line represents a cutting-edge solution for manufacturing high-strength, corrosion-resistant pipes used in diverse industrial and municipal applications. This production line integrates advanced technology, precision engineering, and user-friendly design to deliver efficient and reliable pipe manufacturing. Below is a comprehensive overview of its features, benefits, and technical specifications.

Product Introduction

The production line is designed as the latest generation of humanized equipment, featuring a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine. The entire system is controlled by a PLC computer, ensuring high automation, safe operation, and optimal efficiency. Key advantages include high-speed production, low energy consumption, ease of operation, and a long service life. The system also minimizes the rejection rate by maintaining consistent speed during steel wire replacement, ensuring stable high-speed production without manual intervention.

Key Highlights

Highlight 1: Advanced Main Engine and Heating System

The main engine utilizes international first-line brand electrical components, with 40Cr alloy structural steel used for dies and screws. The ceramic heating ring is wrapped with an insulation layer for rapid heating, and both the inner and outer walls are equipped with incremental rings. The gear box features a condenser, ensuring stable and fast discharging speeds.

Highlight 2: Precision Vacuum Box and Cooling System

The vacuum box is constructed from 304 stainless steel, bent and welded as a single unit. All internal parts are laser-cut, and the spray port is controlled by an intensive frequency converter. The system maintains constant water temperature, reducing noise and enhancing cooling efficiency. A disc-type 304 ball valve allows for electrically adjustable crossbars, improving operational flexibility.

Highlight 3: Full-Intelligent Sealing Machine

The full-automatic sealing machine eliminates the need for on-line guards, enabling automatic tube unloading and ensuring a secure sealing effect. This feature reduces labor costs and improves production efficiency.

Material and Structural Characteristics

The steel wire mesh composite pipe combines high-strength steel wire with thermoplastic polyethylene. The steel wire, wound in a spiral pattern, acts as the skeleton reinforcement, significantly enhancing the pipe's strength. High-performance HDPE modified bonding resin ensures a strong bond between the steel wire skeleton and the inner/outer HDPE layers, resulting in excellent composite performance.

• High-Strength Steel Wire: Provides structural integrity and resistance to high-pressure environments.
• HDPE Matrix: Offers corrosion resistance, smooth inner surfaces, and low friction for fluid transport.
• Modified Adhesive Resin: Ensures a durable bond between the steel wire and polyethylene layers, preventing delamination.

Performance Advantages

The composite pipe overcomes the limitations of traditional steel and plastic pipes while retaining their benefits. It is resistant to corrosion, scaling, and wear, with a smooth inner surface that reduces flow resistance. Its ability to maintain strength at elevated temperatures and resist rapid cracking makes it ideal for large-diameter pipelines.

• Corrosion Resistance: HDPE's chemical inertness prevents degradation in harsh environments.
• Thermal Stability: The pipe's strength increases with temperature, reducing the risk of failure under thermal stress.
• Lightweight: Easier to handle and install, reducing construction costs.
• Leak-Proof Joints: Electric welding ensures secure connections, minimizing leakage risks.

Production Technology and Flexibility

The production line employs advanced technology to ensure consistent product quality. By adjusting parameters such as steel wire diameter, mesh spacing, and plastic layer thickness, the system can produce pipes tailored to specific requirements, such as pressure resistance, temperature tolerance, and corrosion resistance. This adaptability makes the production line suitable for a wide range of applications.

For example, the composite pipe production line can be configured to manufacture pipes for water supply systems, gas pipelines, or industrial fluid transport, depending on the client's needs.

Installation and Maintenance

The steel wire mesh composite pipe is designed for easy installation and maintenance. Its lightweight nature reduces the need for heavy machinery, lowering construction costs. Electric welding joints provide a mature and reliable connection method, minimizing leakage risks. Additionally, the pipe's durability ensures long-term performance with minimal maintenance requirements.

Technical Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x 5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Applications and Industry Impact

The composite pipe production line is widely used in municipal engineering, industrial projects, and construction. It is ideal for applications such as drainage, ventilation, water supply, and gas transportation. According to the National Institute of Standards and Technology (NIST), advancements in polymer-based materials have significantly improved the efficiency and sustainability of infrastructure projects (NIST). The production line's ability to meet diverse requirements makes it a valuable asset for manufacturers seeking to enhance their product offerings.

About Anhui Dongchai Machinery Technology Co., Ltd.

As a leading manufacturer in the field of pipe production equipment, Anhui Dongchai Machinery Technology Co., Ltd. specializes in designing and producing high-quality composite pipe production lines. The company is committed to innovation, quality, and customer satisfaction, ensuring that its products meet international standards. For more information about their hdpe machine price and other solutions, visit their official website.

Conclusion

The high-speed steel wire mesh skeleton reinforced polyethylene composite pipe production line is a testament to modern engineering and technological innovation. With its advanced features, versatility, and reliability, it addresses the evolving needs of industries requiring durable and efficient piping solutions. By leveraging the expertise of Anhui Dongchai Machinery Technology Co., Ltd., manufacturers can enhance their production capabilities and stay competitive in the global market.

References

National Institute of Standards and Technology (NIST). (n.d.). Retrieved from https://www.nist.gov