High-Speed Steel Wire Mesh Composite Pipe Production Line - Anhui Dongchai Machinery Technology Co., Ltd.|High Automation&Low Energy Consumption

Product Introduction

The High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line represents the pinnacle of modern manufacturing technology, designed to produce high-performance composite pipes with exceptional durability and efficiency. This state-of-the-art production line integrates advanced automation, precision engineering, and cutting-edge materials to meet the demands of diverse industrial applications. The system comprises a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine, all controlled by a PLC computer for seamless operation. With features such as high automation, safe operation, humanized design, and low energy consumption, this production line ensures high-speed, high-output production while minimizing waste and operational costs.

Key Highlights

Highlight 1: Advanced Engineering and Materials

The main engine of the production line is equipped with international first-line brand electrical components, ensuring reliability and performance. The dies and screws are made from 40Cr alloy structural steel, offering exceptional strength and wear resistance. The ceramic heating ring is wrapped with an insulation layer for rapid and efficient heating, while the inner and outer walls feature incremental rings to enhance structural stability. The gear box is equipped with a condenser, ensuring a stable and fast discharging speed.

Highlight 2: Precision and Cooling Technology

The vacuum box is constructed from 304 stainless steel, bent and welded as a single unit for durability. All internal components are laser-cut for precision, and the spray port is controlled by an intensive frequency converter, ensuring constant temperature control of water. This results in low noise and an efficient cooling effect. The disc-type 304 ball valve and electrically adjustable crossbars provide enhanced control and flexibility during operation.

Highlight 3: Intelligent Sealing System

The full-intelligent automatic sealing machine eliminates the need for on-line guards, offering automatic tube unloading and a superior sealing effect. This feature reduces labor requirements and ensures consistent product quality, making it ideal for high-volume production environments.

Material and Structural Characteristics

The steel wire mesh composite pipe is composed of high-strength steel wire and thermoplastic polyethylene. The steel wire, wound in a spiral pattern, acts as the skeleton reinforcement, significantly enhancing the pipe's structural integrity. High-performance HDPE modified bonding resin is used to tightly connect the steel wire skeleton with the inner and outer layers of high-density polyethylene (HDPE), ensuring a robust composite effect. This design not only improves the pipe's strength but also provides excellent corrosion resistance, smoothness, and low friction, making it suitable for a wide range of applications.

Performance Advantages

The steel wire mesh skeleton reinforced polyethylene composite pipe overcomes the limitations of traditional steel and plastic pipes while retaining their advantages. It exhibits exceptional corrosion resistance, no scaling, smooth inner surfaces, low flow resistance, heat retention, and resistance to wax deposition and wear. Notably, its strength increases with rising temperatures, and it demonstrates a lower degree of reduction compared to pure plastic pipes. This makes it particularly suitable for large-diameter pipelines where structural integrity is critical.

Composite pipe production line technology ensures that the pipe is free from rapid cracking, even under extreme conditions. The integration of advanced materials and manufacturing techniques results in a product that combines the best attributes of metal and plastic, offering a versatile solution for demanding environments.

Production Technology and Flexibility

The production line employs advanced manufacturing technology to ensure stable and reliable product quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, the structure and performance of the composite pipe can be tailored to meet specific requirements. This flexibility allows the production line to cater to diverse applications, including pressure resistance, temperature resistance, and corrosion resistance. The system's adaptability ensures that it can produce pipes suitable for a wide range of industries, from municipal infrastructure to industrial engineering.

Installation and Maintenance

The steel wire mesh composite pipe is designed for easy installation and maintenance, making it an ideal choice for high-pressure transportation environments. Its lightweight construction reduces installation costs and simplifies the process, while the use of electric welding joints ensures a mature and reliable connection technology that minimizes the risk of leakage. The pipe's durability and resistance to wear further reduce maintenance requirements, providing long-term value for users.

Technical Specifications

Company Background

Anhui Dongchai Machinery Technology Co., Ltd. (安徽东财机械科技有限公司) is a leading manufacturer specializing in the design, development, and production of high-speed steel wire mesh skeleton reinforced polyethylene composite pipe production lines. With a commitment to innovation and quality, the company has established itself as a trusted name in the industry. Their products are widely used in municipal engineering, industrial projects, construction, and sanitary pipelines, offering reliable solutions for drainage, ventilation, lighting, petroleum, and underground cable protection.

As a pioneer in the field, Anhui Dongchai Machinery Technology Co., Ltd. integrates advanced technology with practical applications to deliver systems that meet the evolving needs of modern infrastructure. Their production lines are designed to ensure high automation, safe operation, and cost-effective production, making them an ideal choice for businesses seeking to enhance efficiency and productivity.

Expert Insights and References

The performance and reliability of the composite pipe production line are supported by rigorous standards and research in materials science and engineering. According to the National Institute of Standards and Technology (NIST), advancements in polymer composites and manufacturing technologies have significantly improved the durability and efficiency of industrial materials (NIST). These innovations align with the principles of the production line, ensuring that the composite pipes meet the highest standards of quality and performance.

For further information on NIST's role in advancing manufacturing technologies, visit https://www.nist.gov/.