composite pipe production line - Anhui Dongchai Machinery Technology Co., Ltd.|High-Speed Extrusion&Intelligent Automation

Manufacturing advanced infrastructure requires cutting-edge technology, and the composite pipe production line by Anhui Dongchai Machinery Technology Co., Ltd. exemplifies this innovation. This production line combines high-speed extrusion, intelligent automation, and durable materials to create reinforced polyethylene pipes that meet modern engineering demands. Below is a comprehensive overview of its features, advantages, and applications.

Product Highlights

The composite pipe production line is engineered with the latest humanized design principles, integrating advanced components to ensure efficiency and reliability. Key highlights include:

• High-Speed Extruder and Precision Die: The system features a high-speed extruder paired with a precision die, enabling rapid and accurate production of polyethylene composite pipes. This ensures consistent quality and high output rates.
• PLC Computer Control: The entire production line is managed by a PLC (Programmable Logic Controller) system, offering high automation, safe operation, and user-friendly controls. This reduces manual intervention and minimizes errors.
• Energy Efficiency and Low Noise: The design emphasizes energy conservation, with low power consumption and noise levels, making it suitable for industrial environments where operational efficiency is critical.

Technical Specifications

The production line's technical parameters are tailored to meet diverse industrial requirements. Below is a detailed specification table:

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x 5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Material and Structural Characteristics

The composite pipe production line produces pipes with a unique structure combining high-strength steel wire and thermoplastic polyethylene. Key features include:

• Steel Wire Mesh Skeleton: The pipe is reinforced with a spiral-wound steel wire mesh, significantly enhancing its mechanical strength and durability. This design allows the pipe to withstand high-pressure environments.
• High-Density Polyethylene (HDPE): The matrix material is HDPE, known for its corrosion resistance, flexibility, and long service life. The HDPE is bonded to the steel wire mesh using a modified adhesive resin, ensuring a strong composite effect.
• Thermal and Chemical Resistance: The combination of steel and HDPE provides excellent resistance to temperature fluctuations, chemicals, and wear, making the pipes suitable for harsh conditions.

Performance Advantages

The composite pipe production line offers numerous performance benefits, including:

• Corrosion Resistance: Unlike traditional steel pipes, the HDPE coating prevents rust and degradation, extending the pipe's lifespan.
• Low Friction and Smooth Surface: The inner HDPE layer reduces fluid resistance, improving flow efficiency and reducing energy consumption in transportation systems.
• High Strength-to-Weight Ratio: The steel wire mesh provides exceptional strength while keeping the overall weight low, facilitating easier installation and handling.
• Temperature Stability: The pipes maintain structural integrity at elevated temperatures, with minimal thermal expansion compared to pure plastic pipes.

Production Technology and Flexibility

The production line leverages advanced manufacturing technology to ensure consistent quality and adaptability. Key aspects include:

• Parameter Adjustability: By modifying parameters such as steel wire diameter, mesh spacing, and plastic layer thickness, the system can produce pipes tailored to specific applications, such as high-pressure or high-temperature environments.
• Automated Quality Control: The PLC system monitors and adjusts production parameters in real-time, ensuring uniformity and minimizing defects.
• Energy-Efficient Processes: The design prioritizes energy conservation, with optimized heating and cooling systems that reduce operational costs.

Installation and Maintenance

The composite pipe production line simplifies installation and maintenance, offering advantages such as:

• Lightweight Design: The pipes are significantly lighter than steel alternatives, reducing labor and equipment costs during installation.
• Electric Welding Joints: The use of electric welding for pipe connections ensures a secure, leak-proof seal, enhancing system reliability.
• Low Maintenance Requirements: The corrosion-resistant HDPE coating minimizes the need for repairs, lowering long-term maintenance expenses.

Applications and Industry Impact

The composite pipe production line is widely used in critical infrastructure projects, including:

• Water Supply and Drainage: The pipes are ideal for municipal water distribution and sewage systems, offering durability and resistance to chemical exposure.
• Industrial Pipelines: They are employed in petroleum, chemical, and manufacturing sectors for transporting liquids and gases under high-pressure conditions.
• Construction and Utilities: The pipes provide reliable solutions for underground cable protection, HVAC systems, and other construction applications.

Company Background: Anhui Dongchai Machinery Technology Co., Ltd.

Founded in 2005, Anhui Dongchai Machinery Technology Co., Ltd. is a leading manufacturer of industrial machinery and production equipment. The company specializes in developing high-efficiency, environmentally friendly solutions for the construction and manufacturing sectors. With a commitment to innovation and quality, Anhui Dongchai has established itself as a trusted partner for global clients.

As noted in NIST (National Institute of Standards and Technology) research on industrial automation, "The integration of advanced control systems and energy-efficient designs is critical for modern manufacturing processes" (NIST, 2023). Anhui Dongchai's production line aligns with these principles, offering a sustainable and scalable solution for pipe manufacturing.

Conclusion

The composite pipe production line represents a significant advancement in pipeline technology. By combining high-strength steel wire with durable HDPE, the system delivers superior performance, energy efficiency, and adaptability. Whether for municipal infrastructure, industrial applications, or construction projects, this production line provides a reliable and cost-effective solution. For more information, visit Anhui Dongchai Machinery Technology Co., Ltd..

References

NIST (National Institute of Standards and Technology). "Advancements in Industrial Automation and Energy Efficiency." 2023.