High-Speed Composite Pipe Production Line - Anhui Dongchai|Automation, Efficiency, Durability

Product Introduction

The high-speed steel wire mesh skeleton reinforced polyethylene composite pipe production line represents the latest innovation in industrial manufacturing. This system integrates a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine, all controlled by a PLC computer. The result is a highly automated, energy-efficient, and stable production process that minimizes waste and maximizes output. With features like low noise, long service life, and seamless steel wire replacement without speed reduction, this production line significantly reduces rejection rates and ensures consistent product quality.

Key Features and Highlights

1. Advanced Main Engine Design

The main engine utilizes international first-line brand electrical components, ensuring reliability and performance. The dies and screws are crafted from 40Cr alloy structural steel, while ceramic heating rings with insulation layers provide rapid and even heating. The gear box incorporates a condenser, ensuring stable and fast discharge speeds.

2. Precision Vacuum System

The vacuum box is constructed from 304 stainless steel, laser-cut for precision and durability. It features a constant temperature control system for water cooling, minimizing noise and enhancing efficiency. The disc-type 304 ball valve allows for electrically adjustable crossbars, ensuring precise operation.

3. Full-Intelligent Sealing Machine

This automated system eliminates the need for on-line guards, enabling automatic tube unloading and achieving a superior sealing effect. It streamlines the production process, reducing manual intervention and improving safety.

Material and Structural Characteristics

The steel wire mesh composite pipe combines high-strength steel wire with thermoplastic polyethylene. The steel wire, spirally wound to form a mesh skeleton, significantly enhances the pipe's structural integrity. A high-performance HDPE modified bonding resin ensures a strong bond between the steel wire and the polyethylene layers, creating a composite with exceptional durability and resistance to environmental stress.

Key Material Properties:

• High-strength steel wire for reinforcement
• HDPE matrix for corrosion resistance
• Modified bonding resin for enhanced adhesion

Performance Advantages

This composite pipe overcomes the limitations of traditional steel and plastic pipes while retaining their benefits. It offers:

• Corrosion Resistance: HDPE's inherent resistance to chemical degradation ensures longevity in harsh environments.
• Smooth Interior Surface: Reduces friction and improves flow efficiency for liquids and gases.
• Thermal Insulation: Maintains stable temperatures, preventing heat loss in applications like central heating.
• High Strength-to-Weight Ratio: Lighter than steel pipes, simplifying installation and reducing costs.
• Resistance to Wear and Tear: Ideal for high-pressure transportation systems.

Notably, the pipe's strength increases with temperature, and it is less prone to rapid cracking, especially in large-diameter applications.

Production Technology and Flexibility

The production line employs advanced technology to ensure consistent quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and material type, the system can produce pipes tailored to specific requirements. This flexibility allows the line to meet diverse demands for pressure resistance, temperature tolerance, and corrosion resistance.

Key Production Flexibility Features:

• Customizable steel wire mesh configurations
• Adaptable plastic layer thickness
• Compatibility with various HDPE types

Installation and Maintenance

The steel wire mesh composite pipe is designed for easy installation in high-pressure environments, such as liquid and gas transportation. Its lightweight construction reduces labor costs and simplifies handling. The electric welding joint technology ensures a reliable, leak-proof connection, enhancing system safety. Maintenance is minimal due to the pipe's durability and resistance to scaling or wax buildup.

Product Specifications

Applications

This production line is ideal for creating pipes used in:

• Drainage and Sewage Systems: Resistant to corrosion and chemical exposure.
• Industrial Pipelines: Suitable for transporting chemicals, gases, and liquids under high pressure.
• Underground Cable Protection: Durable and lightweight, ensuring long-term reliability.
• Centralized Water Supply and Heating: Efficient thermal insulation for municipal infrastructure.

Its versatility makes it a preferred choice for municipal engineering, construction, and industrial applications.

Company Background

Anhui Dongchai Machinery Technology Co., Ltd. (安徽东财机械科技有限公司) is a leading manufacturer specializing in advanced production equipment for composite pipes. With a focus on innovation and quality, the company provides solutions that meet global standards. Their expertise in integrating cutting-edge technology ensures that their products deliver superior performance and efficiency.

For more information about the company, visit their official website.

Industry Standards and Authority

The production line adheres to rigorous industry standards, ensuring compliance with global manufacturing practices. NIST (National Institute of Standards and Technology) plays a critical role in developing measurement standards that support innovation in materials and manufacturing. By aligning with NIST guidelines, Anhui Dongchai Machinery Technology Co., Ltd. ensures its products meet the highest levels of precision and reliability.

Reference: NIST - National Institute of Standards and Technology