composite pipe production line-High Speed Steel Wire Mesh|High-Speed Extrusion&Intelligent Sealing

Discover the cutting-edge composite pipe production line designed by Anhui Dongchai Machinery Technology Co., Ltd., a leader in advanced manufacturing solutions. This production line combines precision engineering with innovative technology to deliver high-performance polyethylene composite pipes, ideal for a wide range of industrial and municipal applications.

Product Overview

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line is a state-of-the-art system engineered for efficiency, durability, and precision. It integrates a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine. The entire process is controlled by a PLC computer, ensuring seamless automation and optimal performance.

Key Features and Technical Highlights

This production line is designed with the latest humanized technology, offering high automation, safety, and user-friendly operation. Its advanced features include:

• High-Speed Extrusion: The main engine uses international first-line brand electrical components, with 40Cr alloy structural steel for dies and screws, ensuring fast heating and stable discharging speed.
• Advanced Cooling System: The vacuum box is made of 304 stainless steel, laser-cut for precision, and controlled by an intensive frequency converter for constant temperature water cooling.
• Intelligent Sealing: The full-automatic sealing machine eliminates the need for on-line guards, providing excellent sealing and reducing labor costs.

Material and Structural Characteristics

The steel wire mesh composite pipe is composed of high-strength steel wire and thermoplastic polyethylene. The steel wire, wound in a spiral, acts as a skeleton to enhance the pipe's structural integrity. High-performance HDPE modified bonding resin ensures a strong bond between the steel wire and the polyethylene layers, resulting in an excellent composite effect.

• Corrosion Resistance: The HDPE matrix provides excellent resistance to chemical corrosion.
• High Strength: The steel wire mesh significantly improves the pipe's tensile and impact strength.
• Smooth Inner Surface: Reduces friction and ensures efficient fluid transport.

Performance Advantages

This composite pipe combines the benefits of steel and plastic pipes while overcoming their limitations. Key advantages include:

• High Strength and Durability: The steel wire mesh skeleton ensures the pipe can withstand high pressure and harsh environmental conditions.
• Lightweight: Easier to handle and install, reducing labor and transportation costs.
• Low Maintenance: Resistant to scaling, corrosion, and wear, ensuring long-term reliability.
• Thermal Insulation: The HDPE layer provides excellent heat retention, making it suitable for hot water and steam applications.

Production Technology and Flexibility

The production line employs advanced technology to ensure consistent quality and adaptability. Users can adjust parameters such as steel wire diameter, mesh spacing, and plastic layer thickness to meet specific requirements. This flexibility allows the production of pipes with varying pressure, temperature, and corrosion resistance levels.

According to NIST (National Institute of Standards and Technology), the integration of automated systems in manufacturing processes enhances precision and reduces defects. This production line aligns with NIST's standards for industrial automation and material testing, ensuring compliance with global quality benchmarks.

Installation and Maintenance

The steel wire mesh composite pipe is designed for easy installation and maintenance. Its lightweight nature reduces the need for heavy machinery, while electric welding joints ensure a secure and leak-proof connection. This makes it ideal for applications such as:

• Water supply and drainage systems
• Gas and oil transportation
• Industrial pipelines
• Underground cable protection

Product Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x 5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Company Background

Anhui Dongchai Machinery Technology Co., Ltd. is a leading manufacturer of advanced machinery and equipment, specializing in the production of high-quality composite pipe systems. With years of experience in the industry, the company is committed to innovation, sustainability, and customer satisfaction. Their products are widely used in municipal engineering, industrial applications, and infrastructure development.

As highlighted by NIST, companies that prioritize technological advancement and adhere to rigorous quality standards are essential for driving industrial progress. Anhui Dongchai Machinery Technology Co., Ltd. exemplifies this commitment through its state-of-the-art production lines and dedication to excellence.

Conclusion

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line is a testament to modern engineering and innovation. With its advanced features, superior performance, and adaptability, it meets the demands of diverse industries. By choosing Anhui Dongchai Machinery Technology Co., Ltd., customers gain access to a reliable partner in the production of high-quality composite pipes that ensure durability, efficiency, and long-term value.

References

National Institute of Standards and Technology (NIST). (n.d.). Retrieved from https://www.nist.gov