High Speed Steel Wire Mesh Composite Pipe Production Line - Anhui Dongchai Machinery Technology Co., Ltd.

Discover the cutting-edge composite pipe production line designed by Anhui Dongchai Machinery Technology Co., Ltd.. This advanced system combines precision engineering with innovative technology to produce high-performance polyethylene composite pipes reinforced with steel wire mesh. The production line is engineered to meet the demands of modern industrial and infrastructure projects, offering unmatched efficiency, durability, and adaptability.

Product Introduction

The composite pipe production line represents the latest generation of humanized design. It integrates a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine (tipping frame). The entire line is controlled by a PLC computer, ensuring high automation, safe operation, and ergonomic design. This system is optimized for high-speed, high-output production with low energy consumption, minimal noise, and a long service life. It also maintains stable high-speed production without requiring speed reduction during steel wire replacement, significantly reducing the rejection rate.

Technical Highlights

1. High-Quality Components

The main engine utilizes international first-line brand electrical appliances. The dies and screws are made from 40Cr alloy structural steel, ensuring durability and precision. The ceramic heating ring is wrapped with an insulation layer for rapid heating, while the inner and outer walls feature incremental rings. The gear box is equipped with a condenser, ensuring stable and fast discharging speeds.

2. Advanced Vacuum System

The vacuum box is constructed from 304 stainless steel, bent and welded in one piece. All internal parts are laser-cut, and the spray port is controlled by an intensive frequency converter. The system maintains constant temperature control of the water, ensuring low noise and effective cooling. The disc-type 304 ball valve allows for electrically adjustable upper, lower, left, and right crossbars, enhancing operational flexibility.

3. Intelligent Sealing Machine

The full-intelligent automatic sealing machine eliminates the need for on-line guards, offering automatic tube unloading and a reliable sealing effect. This feature reduces manual intervention, improving efficiency and product consistency.

Material and Structural Characteristics

The steel wire mesh composite pipe is composed of high-strength steel wire and thermoplastic polyethylene. The steel wire mesh, formed by spirally winding high-strength steel wire, acts as the skeleton reinforcement for the polyethylene plastic pipe. High-performance HDPE modified bonding resin is used to closely connect the steel wire skeleton with the inner and outer high-density polyethylene, ensuring an excellent composite effect.

Performance Advantages

This composite pipe overcomes the limitations of traditional steel and plastic pipes while retaining their advantages. Key benefits include:

• Corrosion resistance and no scaling
• Smooth surface with low resistance
• Excellent heat insulation and no wax deposition
• High wear resistance and lightweight design

Notably, the pipe's strength increases with rising temperatures, and its degree of reduction is lower compared to any pure plastic pipe. It is also resistant to rapid cracking, particularly for large-diameter pipelines.

Production Technology and Flexibility

The production line employs advanced technology to ensure stable and reliable product quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, the system can meet diverse requirements for pressure resistance, temperature resistance, and corrosion resistance. This flexibility makes the line suitable for a wide range of applications, from municipal engineering to industrial projects.

Installation and Maintenance

The steel wire mesh composite pipe is ideal for high-pressure transportation environments, such as conveying liquids and gases. Its lightweight design simplifies installation, reducing construction costs. The use of electric welding joints ensures a mature and reliable connection technology, minimizing the risk of leakage.

Product Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H, m)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x 5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Company Background

Anhui Dongchai Machinery Technology Co., Ltd. is a leading manufacturer specializing in advanced machinery and equipment for the construction and industrial sectors. With a commitment to innovation and quality, the company provides solutions that meet the evolving needs of modern infrastructure and manufacturing. Their composite pipe production line exemplifies their dedication to delivering reliable, high-performance systems.

Applications and Industry Impact

The steel wire mesh composite pipe is widely used in drainage, ventilation, lighting, petroleum, sanitation, pipe trenches, underground cable protection, centralized water supply, and central heating. Its versatility makes it a critical component in municipal engineering, industrial engineering, construction engineering, and sanitary pipeline systems. The production line's ability to adapt to varying requirements ensures it meets the demands of diverse industries.

Expertise and Authority

As a leader in the field, Anhui Dongchai Machinery Technology Co., Ltd. leverages its technical expertise and commitment to quality to provide reliable solutions. The company's production line aligns with industry standards and best practices, ensuring that its products contribute to the advancement of infrastructure and manufacturing. For further insights into industry standards, refer to the National Institute of Standards and Technology (NIST), which plays a pivotal role in developing measurement standards and supporting technological innovation.

Conclusion

The composite pipe production line by Anhui Dongchai Machinery Technology Co., Ltd. is a testament to advanced engineering and innovation. With its high automation, precision, and adaptability, this system offers a reliable solution for producing high-performance polyethylene composite pipes. Whether for municipal projects or industrial applications, the production line ensures efficiency, durability, and compliance with modern standards.

References

National Institute of Standards and Technology (NIST). (n.d.). Retrieved from https://www.nist.gov/