Composite Pipe Production Line - Anhui Dongchai | High Automation, Low Energy Consumption

Discover the cutting-edge composite pipe production line designed for manufacturing high-performance polyethylene composite pipes reinforced with steel wire mesh. This advanced production system combines innovative technology, precision engineering, and industrial-grade materials to deliver superior efficiency and product quality.

Product Introduction

The composite pipe production line represents the latest generation of humanized design, featuring a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and full-automatic sealing machine. This fully automated system is controlled by a PLC computer, ensuring high automation, safe operation, and exceptional performance.

• High Automation: PLC computer control for seamless operation
• Low Energy Consumption: Optimized energy efficiency
• High Output: Capable of high-speed production without compromising quality
• Stable Performance: Maintains consistent speed during steel wire replacement

Key Highlights

Highlight 1: Advanced Main Engine and Heating System

The main engine utilizes international first-line brand electrical components, with 40Cr alloy structural steel for dies and screws. The ceramic heating ring features an insulation layer for rapid heating, and the inner/outer walls are equipped with incremental rings. The gear box includes a condenser, ensuring stable and fast discharge speed.

Highlight 2: Precision Vacuum System

The vacuum box is made of 304 stainless steel, bent and welded as a single unit. All internal parts are laser-cut, with frequency converters controlling the spray port. The system maintains constant water temperature for low noise and effective cooling. A disc-type 304 ball valve allows electrically adjustable crossbars.

Highlight 3: Full-Intelligent Automatic Sealing Machine

This advanced sealing system eliminates the need for on-line guards, offering automatic tube unloading and superior sealing performance. It ensures minimal downtime and consistent product quality.

Science Popularization: Understanding the Technology

The composite pipe production line produces polyethylene composite pipes reinforced with a steel wire mesh skeleton. This innovative design uses high-strength steel wire spirally wound to form the skeleton, combined with high-density polyethylene (HDPE) as the matrix. A high-performance HDPE modified adhesive resin ensures strong bonding between the steel wire and polyethylene layers.

Material and Structural Characteristics

The steel wire mesh composite pipe combines high-strength steel wire with thermoplastic polyethylene. The steel wire mesh significantly enhances the pipe's strength, while the HDPE modified bonding resin ensures excellent composite performance.

• High-Performance Bonding: HDPE modified resin creates a strong bond between steel wire and polyethylene layers
• Corrosion Resistance: Combines the advantages of steel and plastic materials
• Smooth Surface: Reduces flow resistance and improves efficiency

Performance Advantages

This production line overcomes the limitations of traditional steel and plastic pipes while maintaining their benefits. Key advantages include:

• Corrosion Resistance: No scaling or rust formation
• High Strength: Steel wire mesh reinforcement increases structural integrity
• Thermal Stability: Strength increases with temperature
• Wear Resistance: Long service life in harsh environments
• Lightweight: Easier to install and transport

Production Technology and Flexibility

The production line employs advanced technology to ensure consistent quality. By adjusting parameters like steel wire diameter, mesh spacing, and plastic layer thickness, the system can produce pipes tailored to specific requirements.

• Customizable Design: Adjust parameters to meet pressure, temperature, and corrosion resistance needs
• High Precision: Ensures uniform wall thickness and structural integrity
• Scalable Production: Suitable for various pipe diameters and production volumes

Installation and Maintenance

The steel wire mesh composite pipes are ideal for high-pressure environments, such as liquid and gas transportation. Their lightweight design simplifies installation and reduces construction costs. Electric welding joints provide reliable connections with minimal leakage risk.

• Easy Installation: Light weight and modular design
• Low Maintenance: Durable construction minimizes repairs
• Safe Operation: Advanced sealing and connection technologies

Product Specifications

Model	Pipe Diameter	Production Speed	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H)
DCS-160	50-160 mm	2.4 m/min	110	385	73 x 4.7 x 3 m
DCS-315	110-315 mm	2.4 m/min	170	545	75 x 5 x 4 m
DCS-630	315-630 mm	1.2 m/min	260	855	76 x 6 x 4 m
DCS-800	500-800 mm	1.0 m/min	360	1150	80 x 6 x 4 m
DCS-1000	710-1000 mm	0.6 m/min	350	1150	86 x 7 x 4 m
DCS-1200	800-1200 mm	0.6 m/min	460	1400	100 x 7 x 4.7 m

Company Background

Manufactured by Anhui Dongchai Machinery Technology Co., Ltd., a leading Chinese manufacturer of industrial machinery. The company specializes in developing advanced production solutions for the construction, energy, and infrastructure sectors. With a focus on innovation and quality, Anhui Dongchai has established a strong reputation for delivering reliable and efficient machinery.

Applications

The composite pipe production line is widely used in various industries, including:

• Municipal Engineering: Water supply, drainage, and gas pipelines
• Industrial Engineering: Chemical and petrochemical applications
• Construction: Underground cable protection and HVAC systems
• Sanitary Pipelines: Waste management and sewage systems

Conclusion

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line offers exceptional performance, versatility, and efficiency. Its advanced technology, combined with the expertise of Anhui Dongchai Machinery Technology Co., Ltd., ensures that the production line meets the highest standards of quality and reliability.

References

Information provided is based on technical specifications and product descriptions from Anhui Dongchai Machinery Technology Co., Ltd.. For additional technical details, please refer to the official product documentation.

For authoritative standards and research related to industrial machinery, consult the National Institute of Standards and Technology (NIST). Note: The provided NIST search result was unavailable, but the institute's resources are widely recognized for their technical rigor.