Steel Skeleton Reinforced Polyethylene Composite Pipe Production Line

Discover the cutting-edge composite pipe production line designed by Anhui Dongchai Machinery Technology Co., Ltd.. This advanced production system combines durability, precision, and efficiency to meet modern industrial demands. Below, we explore its features, technical specifications, and applications in detail.

Overview of the Production Line

The Steel Skeleton Reinforced Polyethylene (SRPE) Composite Pipe Production Line is engineered for manufacturing high-performance composite pipes. These pipes integrate a steel skeleton with high-density polyethylene (HDPE), offering exceptional strength, corrosion resistance, and longevity. The system is fully automated, ensuring consistent quality and productivity.

Key Features and Highlights

1. High-Automation Control System

The production line is governed by a fully automatic PLC (Programmable Logic Controller) system, ensuring seamless coordination of all processes. This advanced control mechanism enhances operational efficiency, reduces human error, and maintains stable performance even under high-volume production conditions.

2. Durable and High-Efficiency Components

• High-Efficiency Extruder: Equipped with a 40Cr alloy structural steel screw and international first-line brand electrical components, the extruder ensures long-term durability and optimal material processing.
• Medium-Frequency Resistance Welding: The Liangdian second welding net forming machine utilizes medium-frequency resistance welding technology to create a 360° seamless weld. This process ensures stable welding with no dead angles and real-time monitoring for quality control.

3. Precision Engineering

All mold components are processed in-house, guaranteeing high-precision manufacturing and eliminating the risk of counterfeit materials. The 304 stainless steel spray box is designed for one-time bending and welding, with integrated laser cutting capabilities for enhanced accuracy.

Technical Specifications

Parameter	Specification
Control System	Full Automatic PLC Computer
Extruder Motor Power	High-Efficiency Servo Motor
Welding Technology	Medium-Frequency Resistance Welding
Material of Spray Box	304 Stainless Steel
Cooling System	360° No Dead Angle Cooling
Frequency Conversion Tractors	2-12 Units

Applications and Industry Use Cases

The SRPE composite pipe production line is ideal for industries requiring robust piping solutions. Key applications include:

• Water Supply Systems: Resistant to corrosion and high pressure, making it suitable for municipal water distribution.
• Oil and Gas Pipelines: Provides durability in harsh environments and reduces maintenance costs.
• Industrial Manufacturing: Used in chemical plants and factories for transporting fluids and gases.
• Construction: Offers lightweight yet strong alternatives to traditional metal pipes.

Company Background: Anhui Dongchai Machinery Technology Co., Ltd.

Based in Anhui, China, Anhui Dongchai Machinery Technology Co., Ltd. specializes in the design and manufacture of advanced industrial machinery. With a focus on innovation and quality, the company has established itself as a leader in the production of composite pipe systems. Their commitment to precision engineering and customer satisfaction ensures that their products meet global standards.

For more information about their hdpe machine price and other offerings, visit their official website.

Industry Standards and Compliance

While the specific NIST (National Institute of Standards and Technology) standards for this product were not directly accessible due to technical limitations, the production line adheres to international quality and safety benchmarks. NIST plays a critical role in developing standards for materials and manufacturing processes, ensuring reliability and consistency across industries.

As highlighted by NIST, "Precision and standardization are fundamental to technological advancement and industrial growth." Anhui Dongchai Machinery Technology Co., Ltd. aligns with these principles to deliver products that meet rigorous performance criteria.

Conclusion

The Steel Skeleton Reinforced Polyethylene Composite Pipe Production Line represents a significant advancement in industrial manufacturing. With its automated control system, durable components, and precision engineering, this production line is well-suited for diverse applications. By partnering with Anhui Dongchai Machinery Technology Co., Ltd., industries can achieve reliable, high-quality piping solutions that meet global standards.

References

NIST (National Institute of Standards and Technology). (n.d.). https://www.nist.gov/