High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line-Anhui Dongchai Machinery Technology Co., Ltd.|High-speed Automation&Durable HDPE Pipes

Producing high-performance composite pipes requires advanced technology and precision engineering. The composite pipe production line by Anhui Dongchai Machinery Technology Co., Ltd. represents a breakthrough in this field, offering a seamless integration of automation, durability, and efficiency. This article explores the product's features, advantages, technical specifications, and applications, while highlighting the company's commitment to innovation and quality.

Product Introduction

The composite pipe production line is a state-of-the-art system designed for manufacturing steel wire mesh skeleton reinforced polyethylene (HDPE) composite pipes. This equipment combines cutting-edge technology with user-friendly design, ensuring high-speed production, energy efficiency, and consistent quality. Key components include a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine. The entire line is controlled by a PLC computer, enabling seamless automation and reducing operational complexity.

One of the standout features of this production line is its ability to maintain high-speed output without compromising quality. The system is engineered to reduce the rejection rate by eliminating the need to slow down during steel wire replacement. This innovation ensures a stable and efficient production process, making it ideal for large-scale manufacturing operations.

Key Highlights

The production line incorporates several advanced technologies and design elements that set it apart from conventional systems:

Highlight 1: High-Performance Main Engine and Heating System

The main engine utilizes international first-line brand electrical components, ensuring reliability and longevity. The dies and screws are made from 40Cr alloy structural steel, providing exceptional strength and wear resistance. A ceramic heating ring with an insulation layer enables rapid and uniform heating, while incremental rings on the inner and outer walls enhance thermal efficiency. The gear box is equipped with a condenser, ensuring stable and fast discharging speeds.

Highlight 2: Precision Vacuum System and Cooling Technology

The vacuum box is constructed from 304 stainless steel, with all internal parts laser-cut for precision. A frequency converter at the spray port ensures constant temperature control of the water, minimizing noise and improving cooling efficiency. The disc-type 304 ball valve allows for electrically adjustable crossbars, providing flexibility in operation.

Highlight 3: Full-Intelligent Automatic Sealing Machine

The full-automatic sealing machine eliminates the need for on-line guards, streamlining the production process. It features automatic tube unloading and a highly effective sealing mechanism, reducing labor costs and enhancing operational safety.

Science Popularization: Understanding the Composite Pipe

Polyethylene composite pipes with steel wire mesh skeletons are a revolutionary advancement in piping technology. These pipes combine the strength of high-strength steel wire, spirally wound to form a mesh skeleton, with the corrosion resistance and flexibility of high-density polyethylene (HDPE). A high-performance HDPE modified bonding resin ensures a strong bond between the steel wire skeleton and the HDPE matrix, creating a composite material with exceptional durability and performance.

Material and Structural Characteristics

The steel wire mesh composite pipe is engineered to withstand demanding environments. The combination of high-strength steel wire and thermoplastic polyethylene creates a robust structure that significantly enhances the pipe's mechanical properties. Key characteristics include:

• High-Strength Steel Wire: The spiral-wound mesh skeleton provides exceptional tensile strength, making the pipe suitable for high-pressure applications.
• HDPE Matrix: The outer and inner layers of HDPE offer corrosion resistance, chemical stability, and smooth internal surfaces, reducing friction and improving flow efficiency.
• Modified Bonding Resin: This advanced adhesive ensures a strong bond between the steel wire and HDPE, preventing delamination and enhancing the pipe's overall integrity.

Performance Advantages

The steel wire mesh composite pipe outperforms traditional steel and plastic pipes in several critical areas:

• Corrosion Resistance: Unlike steel pipes, the HDPE matrix prevents rust and degradation, ensuring long-term performance in harsh environments.
• Lightweight: The composite material is significantly lighter than steel, reducing transportation and installation costs.
• High Strength: The steel wire mesh skeleton increases the pipe's load-bearing capacity, making it ideal for underground and high-pressure applications.
• Low Friction: The smooth inner surface of HDPE minimizes resistance, improving fluid flow efficiency.
• Thermal Insulation: The HDPE layer provides excellent heat retention, reducing energy loss in temperature-sensitive applications.
• Wear Resistance: The composite structure resists abrasion, extending the pipe's service life.

Another notable advantage is the pipe's performance under high temperatures. Unlike pure plastic pipes, the steel wire mesh skeleton maintains its structural integrity, reducing the risk of deformation or failure. Additionally, the composite design prevents rapid cracking, even in large-diameter pipelines.

Production Technology and Flexibility

The production line is designed to accommodate a wide range of customization options. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, manufacturers can tailor the pipe's properties to meet specific requirements. This flexibility ensures that the production line can adapt to diverse applications, including:

• High-Pressure Systems: Adjusting the steel wire mesh density to enhance pressure resistance.
• High-Temperature Environments: Using heat-resistant HDPE variants for elevated temperature applications.
• Corrosive Conditions: Incorporating corrosion-resistant coatings or specialized resins.

Installation and Maintenance

The steel wire mesh composite pipe is designed for ease of installation and minimal maintenance. Its lightweight structure reduces the need for heavy machinery, lowering construction costs. The electric welding joint technology ensures a secure and leak-proof connection, making it ideal for applications such as:

• Water Supply Systems: Providing reliable and durable piping for municipal and industrial water distribution.
• Gas Transportation: Ensuring safe and efficient delivery of natural gas and other gases.
• Drainage and Ventilation: Handling wastewater and air flow in commercial and residential buildings.
• Underground Cable Protection: Safeguarding electrical cables from physical damage and environmental factors.

The production line's high automation and user-friendly design further simplify maintenance, reducing downtime and operational costs.

Technical Specifications

Model	Pipe Diameter	Production Speed	Power Consumption (KW)	Installed Power (KW)	Dimensions (L x W x H)
DCS-160	50-160 mm	2.4 m/min	110	385	73 x 4.7 x 3 m
DCS-315	110-315 mm	2.4 m/min	170	545	75 x 5 x 4 m
DCS-630	315-630 mm	1.2 m/min	260	855	76 x 6 x 4 m
DCS-800	500-800 mm	1.0 m/min	360	1150	80 x 6 x 4 m
DCS-1000	710-1000 mm	0.6 m/min	350	1150	86 x 7 x 4 m
DCS-1200	800-1200 mm	0.6 m/min	460	1400	100 x 7 x 4.7 m

Company Background: Anhui Dongchai Machinery Technology Co., Ltd.

Anhui Dongchai Machinery Technology Co., Ltd. is a leading manufacturer of industrial machinery, specializing in the development and production of high-performance composite pipe production lines. With a focus on innovation and quality, the company has established itself as a trusted partner for businesses seeking reliable and efficient solutions. Their commitment to R&D and customer satisfaction has enabled them to deliver cutting-edge technology that meets global standards.

As a company that adheres to international quality management systems, Anhui Dongchai ensures that its products meet the rigorous requirements of various industries. Their hdpe machine price solutions are widely recognized for their durability, efficiency, and cost-effectiveness, making them a preferred choice for manufacturers worldwide.

Conclusion

The composite pipe production line by Anhui Dongchai Machinery Technology Co., Ltd. is a testament to the power of innovation in industrial manufacturing. By combining advanced technology, user-centric design, and high-quality materials, this production line offers unparalleled performance and reliability. Its versatility, efficiency, and adaptability make it an ideal solution for a wide range of applications, from municipal infrastructure to industrial projects.

As the demand for durable and sustainable piping solutions continues to grow, the steel wire mesh skeleton reinforced polyethylene composite pipe stands out as a superior alternative to traditional materials. With its exceptional strength, corrosion resistance, and ease of installation, this technology is poised to revolutionize the industry. For more information about Anhui Dongchai's products and services, visit their official website.

References

The information provided in this article is based on the specifications and technical details of Anhui Dongchai Machinery Technology Co., Ltd. The mention of NIST (National Institute of Standards and Technology) aligns with the industry standards for material testing and performance evaluation. For further details on standards and research, refer to the official NIST website: https://www.nist.gov/.