High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line-Anhui Dongchai Machinery Technology Co., Ltd.

Introduction

The composite pipe production line represents a cutting-edge solution in modern industrial manufacturing, designed to produce high-strength polyethylene composite pipes reinforced with a steel wire mesh skeleton. This advanced production line integrates the latest in automation, precision engineering, and material science to deliver exceptional performance, efficiency, and reliability. The system is engineered to meet the demands of diverse applications, from municipal infrastructure to industrial pipelines, ensuring durability, corrosion resistance, and cost-effectiveness.

Product Overview

The production line is a comprehensive system comprising multiple specialized components, including a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine. These elements work in harmony under the control of a PLC (Programmable Logic Controller) computer system, ensuring seamless operation, high automation, and minimal human intervention. The design emphasizes safety, efficiency, and user-friendliness, with features such as low noise levels, energy savings, and a long service life.

One of the standout features of this production line is its ability to maintain consistent high-speed production without compromising quality. The system eliminates the need to reduce speed during steel wire replacement, significantly reducing the rejection rate and enhancing overall productivity. This makes it an ideal choice for manufacturers seeking to optimize their output while maintaining stringent quality standards.

Technical Specifications

The production line is available in multiple models, each tailored to different pipe diameters and production requirements. Below is a detailed specification table:

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H, m)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x 5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Key Features and Advantages

Advanced Design and Components

The production line is equipped with state-of-the-art components designed to ensure optimal performance. The main engine utilizes international first-line brand electrical appliances, with 40Cr alloy structural steel used for dies and screws. The ceramic heating ring, wrapped with an insulation layer, enables rapid heating, while the incremental rings on the inner and outer walls enhance stability. The gear box is equipped with a condenser, ensuring a stable and fast discharging speed.

High-Quality Materials and Construction

The vacuum box is constructed from 304 stainless steel, which is bent and welded as a single unit. All internal components are laser-cut, and the spray port is controlled by an intensive frequency converter. The system maintains constant temperature control of the water, ensuring low noise and efficient cooling. The disc-type 304 ball valve and electrically adjustable crossbars further enhance the system's precision and durability.

Intelligent Automation

The full-intelligent automatic sealing machine eliminates the need for on-line guards, offering automatic tube unloading and a superior sealing effect. This level of automation not only reduces labor costs but also minimizes the risk of human error, ensuring consistent product quality and operational efficiency.

Material and Structural Characteristics

The steel wire mesh composite pipe is composed of high-strength steel wire and thermoplastic polyethylene. The steel wire, wound in a spiral pattern, acts as a reinforcement skeleton, significantly enhancing the pipe's strength. High-performance HDPE modified bonding resin is used to tightly connect the steel wire skeleton with the inner and outer high-density polyethylene layers, resulting in an excellent composite effect.

This material combination ensures the pipe possesses remarkable properties, including corrosion resistance, smooth inner surfaces, low flow resistance, and excellent thermal insulation. Additionally, the pipe's strength increases with rising temperature, making it suitable for high-temperature environments where traditional plastic pipes may fail.

Performance Advantages

The composite pipe overcomes the limitations of both steel and plastic pipes while retaining their advantages. It offers exceptional corrosion resistance, eliminating the risk of scaling and ensuring long-term performance. The smooth inner surface reduces flow resistance, making it ideal for applications requiring high fluid efficiency. The pipe is also lightweight, wear-resistant, and resistant to wax deposition, further enhancing its versatility.

One of the most critical advantages is its resistance to rapid cracking, particularly in large-diameter pipelines. This makes it a reliable choice for critical infrastructure projects where structural integrity is paramount.

Production Technology and Flexibility

The production line employs advanced technology to ensure stable and reliable product quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, manufacturers can tailor the product to meet specific requirements for pressure resistance, temperature resistance, and corrosion resistance. This flexibility allows the production line to cater to a wide range of applications, from municipal water supply systems to industrial gas pipelines.

Installation and Maintenance

The steel wire mesh composite pipe is designed for easy installation and maintenance. Its lightweight construction reduces the need for heavy machinery, lowering installation costs and time. The electric welding joint technology ensures a mature and reliable connection, minimizing the risk of leakage. This makes it an ideal choice for high-pressure transportation environments, such as liquid and gas conveyance.

The system's durability and low maintenance requirements further contribute to its cost-effectiveness, making it a preferred solution for long-term infrastructure projects.

Applications

The composite pipe is widely used in various industries, including:

• Drainage and Sewer Systems: Its corrosion resistance and durability make it suitable for underground drainage and sewage pipelines.
• Water Supply and Heating: The pipe's thermal insulation properties ensure efficient water and heating systems, reducing energy loss.
• Industrial Pipelines: The high strength and resistance to wear make it ideal for transporting chemicals, gases, and other industrial fluids.
• Construction and Infrastructure: The lightweight and easy installation properties make it a popular choice for building and civil engineering projects.

Company Background

The production line is developed and manufactured by Anhui Dongchai Machinery Technology Co., Ltd., a leading company in the field of mechanical engineering and industrial equipment. With a focus on innovation and quality, the company has established itself as a trusted provider of advanced manufacturing solutions. Their commitment to research and development ensures that their products meet the highest standards of performance and reliability.

As a pioneer in the industry, Anhui Dongchai Machinery Technology Co., Ltd. continues to invest in cutting-edge technologies and sustainable practices, positioning itself as a key player in the global market for industrial machinery and equipment.

Conclusion

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line exemplifies the synergy between advanced technology and industrial engineering. Its combination of high-speed production, robust design, and versatility makes it a valuable asset for manufacturers across various sectors. By leveraging the latest in automation, material science, and production technology, this system not only meets current industry demands but also sets a benchmark for future innovations in pipeline manufacturing.

References

[1] National Institute of Standards and Technology (NIST). https://www.nist.gov

Additional Resources

For more information about the composite pipe production line and hdpe machine price, visit the official website of Anhui Dongchai Machinery Technology Co., Ltd.