High Speed Steel Wire Mesh Composite Pipe Production Line - Anhui Dongchai Machinery Technology Co., Ltd.|High Automation&Low Energy Consumption

Introduction

The composite pipe production line represents a cutting-edge solution in the manufacturing of high-strength polyethylene composite pipes. Designed with advanced technology and user-centric features, this production line integrates multiple components such as high-speed extruders, precision dies, vacuum setting tables, and automated systems to ensure efficient, high-quality output. The system is controlled by a PLC computer, offering high automation, safety, and stability, making it ideal for industries requiring durable and reliable piping solutions.

Key Features and Highlights

Advanced Design and Components

The production line is engineered with a humanized design, ensuring ease of operation and maintenance. It includes a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine. These components work in harmony to achieve high-speed production, low energy consumption, and minimal operational noise. The PLC control system ensures seamless coordination, reducing the need for manual intervention and enhancing overall efficiency.

High-Performance Components

• High-Quality Electrical Appliances: The main engine utilizes international first-line brand electrical components, ensuring durability and reliability.
• Advanced Heating System: The die and screw are made from 40Cr alloy structural steel, with ceramic heating rings wrapped in an insulation layer for rapid and even heating.
• Efficient Cooling System: The vacuum box is constructed from 304 stainless steel, featuring laser-cut internal parts and a frequency converter-controlled spray port for precise temperature regulation.
• Automated Sealing Machine: The full-intelligent automatic sealing machine eliminates the need for on-line guards, offering efficient tube unloading and superior sealing performance.

Material and Structural Characteristics

The steel wire mesh composite pipe is composed of high-strength steel wire and thermoplastic polyethylene. The steel wire, arranged in a spiral mesh, acts as the skeleton reinforcement, significantly enhancing the pipe's structural integrity. High-performance HDPE modified bonding resin is used to tightly connect the steel wire skeleton with the inner and outer polyethylene layers, ensuring a robust composite effect. This design combines the advantages of steel (strength) and polyethylene (corrosion resistance) to create a versatile piping solution.

Performance Advantages

The steel wire mesh reinforced polyethylene composite pipe overcomes the limitations of traditional steel and plastic pipes while retaining their benefits. Key advantages include:

• Corrosion Resistance: The polyethylene layer prevents rust and degradation, making it suitable for harsh environments.
• Smooth Inner Surface: Reduces flow resistance and minimizes sediment buildup.
• Thermal Insulation: Maintains stable temperature for fluid transport.
• Lightweight: Facilitates easy installation and reduces transportation costs.
• High Strength: The steel wire mesh enhances load-bearing capacity, even at elevated temperatures.

According to NIST (National Institute of Standards and Technology), such composite materials are critical in modern infrastructure, as they meet stringent standards for durability and performance in industrial applications.

Production Technology and Flexibility

The production line employs advanced technology to ensure consistent quality. By adjusting parameters such as steel wire diameter, mesh spacing, and plastic layer thickness, the system can produce pipes tailored to specific requirements, including pressure resistance, temperature tolerance, and corrosion resistance. This flexibility allows manufacturers to meet diverse market demands, from municipal water systems to industrial pipelines.

Installation and Maintenance

The steel wire mesh composite pipe is designed for easy installation and long-term reliability. Its lightweight nature reduces labor costs, while electric welding joints ensure secure connections with minimal leakage risk. The system's hdpe machine price is optimized for low maintenance, making it a cost-effective solution for large-scale projects.

Technical Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H, m)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x 4.5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Applications

The production line is widely used in various industries, including:

• Municipal Engineering: Water supply, drainage, and sewage systems.
• Industrial Engineering: Chemical and oil transportation pipelines.
• Construction: Underground cable protection and ventilation systems.
• Sanitary Pipelines: Medical and residential water distribution.

Company Background

The Anhui Dongchai Machinery Technology Co., Ltd. is a leading manufacturer specializing in advanced machinery and production solutions. With a focus on innovation and quality, the company provides reliable equipment for the composite pipe industry. Their commitment to technological advancement ensures that their products meet global standards, as highlighted by NIST guidelines for manufacturing excellence.

Conclusion

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line offers a robust, efficient, and adaptable solution for modern industrial needs. Its combination of advanced technology, durable materials, and user-friendly design makes it a competitive choice in the market. By leveraging the expertise of Anhui Dongchai Machinery Technology Co., Ltd., manufacturers can achieve high-quality output while meeting the evolving demands of the industry.

References

NIST - National Institute of Standards and Technology