High Speed Steel Wire Mesh Composite Pipe Production Line - Anhui Dongchai Machinery Technology Co., Ltd.

Introduction to Anhui Dongchai Machinery Technology Co., Ltd.

Anhui Dongchai Machinery Technology Co., Ltd. (安徽东财机械科技有限公司) is a leading manufacturer specializing in advanced industrial equipment, particularly in the production of high-performance composite pipe systems. With a focus on innovation and quality, the company has established itself as a reliable provider of solutions for various industries, including municipal engineering, industrial construction, and environmental protection. Their expertise in developing cutting-edge machinery ensures that their products meet the highest standards of efficiency and durability.

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Product Overview

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line is a state-of-the-art solution designed to produce durable and high-strength composite pipes. This production line integrates advanced technology and user-friendly design to ensure efficient and reliable operation. The system consists of multiple components, including a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine. These elements work in harmony to deliver a seamless production process, minimizing downtime and maximizing output.

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Key Highlights of the Production Line

Highlight 1: Advanced Electrical Components and Heating System

The main engine is equipped with electrical appliances from international first-line brands, ensuring reliable performance. The dies and screws are made from 40Cr alloy structural steel, providing exceptional strength and durability. The ceramic heating ring is wrapped with an insulation layer, enabling rapid heating. Additionally, the inner and outer walls feature incremental rings, enhancing the overall stability of the production process. The gear box is equipped with a condenser, ensuring a stable and fast discharging speed.

Highlight 2: Precision Engineering and Cooling System

The vacuum box is constructed from 304 stainless steel, which is bent and welded in one piece to ensure structural integrity. All internal components are laser-cut, and the spray port is controlled by an intensive frequency converter. The system maintains a constant temperature for water cooling, resulting in low noise levels and excellent cooling efficiency. The disc-type 304 ball valve allows for electrically adjustable crossbars, providing flexibility in operation.

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Highlight 3: Full-Intelligent Automatic Sealing Machine

The full-intelligent automatic sealing machine eliminates the need for on-line guards, streamlining the production process. It features automatic tube unloading and a reliable sealing effect, reducing the risk of defects and improving overall efficiency. This innovation ensures that the production line operates with minimal human intervention, enhancing productivity and safety.

Material and Structural Characteristics

The steel wire mesh composite pipe is composed of high-strength steel wire and thermoplastic polyethylene. The steel wire, which forms the skeleton reinforcement, significantly enhances the pipe's strength. High-performance HDPE modified bonding resin is used to closely connect the steel wire skeleton with the inner and outer high-density polyethylene, resulting in an excellent composite effect.

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Performance Advantages

The composite pipe combines the strengths of steel pipes and plastic pipes while overcoming their respective shortcomings. It offers excellent corrosion resistance, no scaling, smoothness, low resistance, heat preservation, and no wax deposition. The pipe's strength increases with rising temperature, and its degree of reduction is lower compared to that of any pure plastic pipe. Additionally, it is resistant to rapid cracking, making it suitable for large-diameter pipelines.

Production Technology and Flexibility

The production line utilizes advanced production technology to ensure stable and reliable product quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, the structure and performance of the product can be tailored to meet various requirements for pressure resistance, temperature resistance, and corrosion resistance. This flexibility allows the production line to adapt to different market demands, enhancing its competitiveness.

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Installation and Maintenance

The steel wire mesh composite pipe is suitable for various high-pressure transportation environments, including the conveyance of liquids and gases. Its lightweight design facilitates convenient installation, reducing construction costs. The electric welding joint technology ensures a mature and reliable pipeline connection, minimizing the risk of leakage. This makes the production line an ideal choice for projects requiring durable and efficient piping solutions.

Product Specifications

Model	Pipe Diameter	Production Speed	Power Consumption (KW)	Installed Power (KW)	Dimensions (L x W x H)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x 5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Applications and Industry Impact

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line is widely used in various industries, including drainage, ventilation, lighting, petroleum, sanitation, pipe trenches, underground cable protection, centralized water supply, and central heating. Its versatility makes it an essential component in municipal engineering, industrial engineering, construction engineering, and sanitary pipeline systems. The production line's ability to produce high-quality composite pipes ensures that it meets the demands of modern infrastructure projects.

Expertise and Authority

The production line's design and functionality are supported by the expertise of Anhui Dongchai Machinery Technology Co., Ltd. The company's commitment to innovation and quality is evident in the advanced technology and rigorous testing of its products. As a leader in the industry, Anhui Dongchai ensures that its solutions are aligned with the latest standards and best practices, providing customers with reliable and efficient equipment.

Learn more about NIST standards

Conclusion

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line by Anhui Dongchai Machinery Technology Co., Ltd. represents a significant advancement in the field of industrial equipment. With its advanced technology, user-friendly design, and versatility, this production line is well-suited for a wide range of applications. The company's commitment to quality and innovation ensures that its products meet the highest standards, making them a valuable asset for any industry requiring durable and efficient piping solutions.

References

1. National Institute of Standards and Technology (NIST). Retrieved from https://www.nist.gov/